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錫青銅激光選區(qū)熔化工藝及其性能研究
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華南理工大學機械與汽車工程學院,華南理工大學機械與汽車工程學院,華南理工大學機械與汽車工程學院,華南理工大學機械與汽車工程學院,華南理工大學大學機械與汽車工程學院

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TN24;TG66

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國家自然科學基金資助項目(51275179)


Research on the Process and Properties of Tin Bronze Alloy Manufactured by Laser Selective Melting
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College of Mechanical and Automobile Engineering,South China University of Technology,Guangzhou,College of Mechanical and Automobile Engineering,South China University of Technology,Guangzhou,College of Mechanical and Automobile Engineering,South China University of Technology,Guangzhou,College of Mechanical and Automobile Engineering,South China University of Technology,Guangzhou,

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    摘要:

    研究激光選區(qū)熔化(SLM)技術(shù)直接成型QSn6.5-0.1錫青銅合金,探討激光功率、掃描速度和掃描間距對錫青銅致密度的影響。在塊體成型探究實驗的基礎(chǔ)上設計三因素四水平正交工藝實驗,研究成型件的致密度、微觀組織與顯微維氏硬度,結(jié)果表明:增大激光功率和選擇合適的掃描速度與掃描間距有利于提高錫青銅成型致密度,在優(yōu)化的工藝參數(shù)下成型致密度最高達到98.71%;微觀組織具有明顯的網(wǎng)絡狀枝晶結(jié)構(gòu)且分布均勻,主要為含錫高的(α+δ)相和含銅高的α相;成型試樣的頂面和側(cè)面顯微維氏硬度均值分別為133.87HV和130.69HV,比QSn6.5-0.1錫青銅合金傳統(tǒng)鑄造的軟態(tài)(70~90HB)高45%左右。采用優(yōu)化工藝參數(shù)成型出錫青銅三維風輪模型,應用計算機斷層掃描技術(shù)(MicroCT)研究風輪模型內(nèi)部成型效果,并對其上表面顯微維氏硬度進行測試,發(fā)現(xiàn)內(nèi)部致密性好,顯微維氏硬度較高。表明采用激光選區(qū)熔化技術(shù)可以成型性能較好的QSn6.5-0.1錫青銅合金零件。

    Abstract:

    In this paper, we choose QSn6.5-0.1 tin-bronze alloy that directly manufactured by SLM as material to study the influence of laser power,scan speed and scan space on the relative density of the tin-bronze alloy. An orthogonal process experiment with three factors and four levels on the basis of block forming experiment was designed to study the microstructure and the micro Vickers hardness of the forming parts. The results showed that high relative density of tin-bronze alloy could be got by increasing the laser power and choosing the appropriate scan speed and scan space. And with the optimized process parameters, the relative density of the samples is up to 98.71%. The microstructure is built up of obviously reticular dendrite structure with uniform distribution, mainly containing(α+δ)phase with rich tin and α phase with rich copper. The average micro vickers hardness of the top surface and the side face of the sample are respectively 133.87HV and 130.69HV, which are 45% higher than that of the traditional casting soft state of QSn6.5-0.1 tin-bronze alloy(70HB-90HB). so it had excellent mechanical properties. A three-dimensional wind-round model of tin bronze alloy was manufactured with optimized process parameter. Internal forming quality of wind-round model was researched by computer tomography (MicroCT) technology. And the Vickers hardness of top surface was also tested. The results showed that the internal relative density was high as well as the Vickers hardness of top surface. It is believed that QSn6.5-0.1 bronze alloy parts with fine quality can be manufactured by SLM technology.

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白玉超,楊永強,王迪,肖然,劉洋.錫青銅激光選區(qū)熔化工藝及其性能研究[J].稀有金屬材料與工程,2018,47(3):1007~1012.[BAI Yu-chao, YANG Yong-qiang, WANG Di, XIAO Ran, Liuyang. Research on the Process and Properties of Tin Bronze Alloy Manufactured by Laser Selective Melting[J]. Rare Metal Materials and Engineering,2018,47(3):1007~1012.]
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  • 收稿日期:2016-02-26
  • 最后修改日期:2016-12-06
  • 錄用日期:2016-12-07
  • 在線發(fā)布日期: 2018-04-11
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