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霧化氣體和冷卻速度對鎳基合金粉末凝固特性的影響
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西南交通大學(xué),西南交通大學(xué),不萊梅大學(xué),西南交通大學(xué)

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Influence of atomizing gas and cooling rate on solidification characterization of nickel-based superalloy powders
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School of Materials Science Engineering,Southwest Jiaotong University,School of Materials Science Engineering,Southwest Jiaotong University;PR China;Foundation Institute of Materials Science,Bremen University, Bremen,Germany;National Engineering Technology Research Center for Nonferrous Metal Matrix Composites,General Research Institute for Nonferrous Metals;PR China;Research institute of physical culture,Southwest Jiaotong University;PR China,National Engineering Technology Research Center for Nonferrous Metal Matrix Composites,General Research Institute for Nonferrous Metals,Research institute of physical culture,Southwest Jiaotong University

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    摘要:

    鎳基合金粉通過氬氣霧化和氮氣霧化制得。利用掃描電鏡及其借助EDS能譜儀研究了霧化粉末的凝固微觀結(jié)構(gòu)特性?;谂nD冷卻模型,計算了霧化融滴的冷卻速度和飛行速度。計算結(jié)果表明,霧化介質(zhì)和融滴尺寸對冷卻速度有影響,冷卻速度也影響粉末的微觀結(jié)構(gòu)。對于氬氣霧化粉,發(fā)達的枝晶結(jié)構(gòu)在較低的冷速下獲得;在較高的冷卻速度下,得到混合的微觀結(jié)構(gòu)(枝晶和包晶)。對于氮氣霧化粉,較低的冷速下得到枝晶;在較高的冷速下得到包晶。通過理論計算,氬氣霧化粉末的冷卻速度是10000K/s到424000 K/s,氮氣霧化粉的冷卻速度是10000K/s到480000 K/s。隨著融滴尺寸的減小,兩種霧化粉末的冷卻速度則逐漸增加。元素Cr, Co, W, Ni 和 Al主要集中于晶軸,然而Ti主要集中于枝晶區(qū)域。

    Abstract:

    Nickel-based superalloy powders have been produced by high pressure argon gas and nitrogen gas atomization, respectively. The microstructural characterization of nickel-based alloy powders has been performed with the help of a scanning electron microscope, equipped with an EDS microanalysis unit. Based on a Newtonian cooling model, the flight speed and the cooling rate of two kinds of alloy droplets are calculated. The results show that the droplet cooling rate, which depends on atomization medium and droplet size, has an effect on the solidification microstructure. For argon-gas atomized powders, the developed dendrite structure is predominant at a lower cooling rate and a mixed microstructure composed of dendrite structure and cellular structure is observed at a higher cooling rate. For nitrogen-gas atomized powders, the dendrite structure is predominant at a lower cooling rate and a full cellular structure can be observed at a higher cooling rate. According to calculation, the cooling rate of argon-gas atomized droplets is in a range from10000K/s to 424000 K/s , while the cooling rate of nitrogen-gas atomized droplets is from 10000K/sto 480000 K/s . The cooling rate increases with decreasing of droplets diameter. Two kinds of atomizing gases have a slightly influence on the cooling rate of droplets. The elements such as Cr, Co, W, Ni and Al are rich in the dendrite axis, while Ti element is rich in the inter-dendrite region.

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方鵬均,徐軼,LI Xinggang,陳亞.霧化氣體和冷卻速度對鎳基合金粉末凝固特性的影響[J].稀有金屬材料與工程,2018,47(2):423~430.[FANG Pengjun, XU Yi, LI Xinggang, CHEN Ya. Influence of atomizing gas and cooling rate on solidification characterization of nickel-based superalloy powders[J]. Rare Metal Materials and Engineering,2018,47(2):423~430.]
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  • 收稿日期:2016-02-19
  • 最后修改日期:2016-04-27
  • 錄用日期:2016-05-18
  • 在線發(fā)布日期: 2018-03-15
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