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應(yīng)變幅和相角度對(duì)熱障涂層材料系統(tǒng)熱機(jī)械疲勞性能的影響
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廣東電網(wǎng)有限責(zé)任公司電力科學(xué)研究院,廣東電網(wǎng)有限責(zé)任公司電力科學(xué)研究院,廣東電網(wǎng)有限責(zé)任公司電力科學(xué)研究院,西門子(中國)研究院,西門子(中國)研究院,清華大學(xué)機(jī)械工程系

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The Effect of Strain Range and Phase Angles on the Thermomechanical Fatigue Properties of Thermal Barrier Coating System
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(1. Guangdong Power Grid Co., Ltd., Electric Power Research Institute,,,,,

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    摘要:

    熱障涂層作為燃?xì)廨啓C(jī)高溫部件的關(guān)鍵材料,其服役過程中的脫落與失效機(jī)理一直是研究的熱點(diǎn)問題。本文主要研究了應(yīng)變幅和相角度對(duì)含熱障涂層的鎳基高溫合金熱機(jī)械疲勞性能的影響。研究結(jié)果表明,在相同相角度下,熱機(jī)械疲勞壽命隨應(yīng)變幅的增大而降低。固定應(yīng)變幅,同相位下樣品的熱機(jī)械疲勞壽命要高于反相位樣品。所有樣品中,裂紋萌生于熱生長氧化物層,在粘結(jié)層與陶瓷層界面擴(kuò)展形成分層裂紋,分層裂紋與陶瓷層內(nèi)貫穿裂紋連接起來導(dǎo)致大面積的陶瓷層剝落,從而導(dǎo)致TBC層失效。另外,本文分析了熱障涂層中的應(yīng)力分布,初步建立了含熱障涂層的鎳基高溫合金熱機(jī)械疲勞壽命模型,發(fā)現(xiàn)含熱障涂層的鎳基高溫合金熱機(jī)械疲勞壽命與涂層中的最大應(yīng)力呈指數(shù)關(guān)系。

    Abstract:

    As the key material of components used in elevated temperature of gas turbines, the mechanism of delamination and failure of thermal barrier coatings (TBCs) under service conditions has been the hot spot of research for a long time. The influences of strain ranges and phase angles on the thermomechanical fatigue (TMF) properties of samples with thermal barrier coatingsTBCs were investigated in this paper. It was is shown that under the same phase angles, the TMF lifetime decreased decreases with the increase of strain ranges. Under the same strain range, the in-phase tests had have longer TMF lifetime than out-of-phase tests. In both samples, cracks were are initiated in thermally grown oxide (TGO) layer, and then propagated along the bond coat/ceramic top coat, forming the delamination cracks. When the delamination cracks connected with the segmentation cracks initiated in ceramic coat, the TBCs spalled. A TMF lifetime model concerning strain ranges and phase angles was is established, and an exponential law exists between TMF lifetime and the maximum stress

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黃豐,聶銘,林介東,華旭,陳國鋒,周忠嬌.應(yīng)變幅和相角度對(duì)熱障涂層材料系統(tǒng)熱機(jī)械疲勞性能的影響[J].稀有金屬材料與工程,2017,46(12):3693~3698.[Huang Feng, Nie Ming, Lin Jiedong, Hua xU, Chen Guofeng, Zhou Zhongjiao. The Effect of Strain Range and Phase Angles on the Thermomechanical Fatigue Properties of Thermal Barrier Coating System[J]. Rare Metal Materials and Engineering,2017,46(12):3693~3698.]
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  • 收稿日期:2016-01-18
  • 最后修改日期:2016-04-26
  • 錄用日期:2016-05-19
  • 在線發(fā)布日期: 2018-01-04
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