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復(fù)合制備Ni基合金涂層的組織結(jié)構(gòu)及性能演變特征
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蘭州理工大學(xué) 省部共建有色金屬先進(jìn)加工與再利用國家重點實驗室 甘肅 蘭州 730050,蘭州理工大學(xué) 省部共建有色金屬先進(jìn)加工與再利用國家重點實驗室 甘肅 蘭州 730050,蘭州交通大學(xué),蘭州理工大學(xué) 省部共建有色金屬先進(jìn)加工與再利用國家重點實驗室 甘肅 蘭州 730050,蘭州理工大學(xué) 省部共建有色金屬先進(jìn)加工與再利用國家重點實驗室 甘肅 蘭州 730050

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TG146

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國家自然科學(xué)基金資助項目(51165021);科技部國際科技合作項目(2009DFR50570)


EvolutionScharacteristic of microstructure of Ni-based alloy coatings and its properties under complex process
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Lanzhou University of Technology,,,,

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    摘要:

    采用超音速等離子噴涂在45#鋼基體上制備Ni60合金涂層,對預(yù)制的涂層分別進(jìn)行高頻感應(yīng)重熔和感應(yīng)重熔 強制冷卻處理。借助OM、SEM、XRD、顯微硬度計和銷盤式摩擦磨損試驗機對3種涂層的組織結(jié)構(gòu)、顯微硬度分布及摩擦磨損性能進(jìn)行分析,研究Ni60合金涂層組織結(jié)構(gòu)及其性能的演變特征。結(jié)果表明:3種涂層組織結(jié)構(gòu)差異較大,單純感應(yīng)重熔涂層使噴涂涂層組織結(jié)構(gòu)細(xì)密化,感應(yīng)重熔 強制冷卻的涂層形成了外延型生長的定向晶結(jié)構(gòu)。噴涂層涂層硬度自內(nèi)向外呈明顯下降趨勢,而后續(xù)處理的兩種涂層均表現(xiàn)為自內(nèi)向外略為增加趨勢,導(dǎo)致噴涂涂層盡管有較高的平均硬度,但表層硬度低于其他兩種涂層。三種涂層均有很好的耐磨性能,但后續(xù)處理使涂層的摩擦系數(shù)明顯增大,耐磨性能顯著增強,尤其附加強制冷卻的涂層表現(xiàn)出更加優(yōu)異的耐磨性能,其平均磨損率低于噴涂涂層約8.5倍和單純感應(yīng)重熔涂層約2倍。

    Abstract:

    The Ni60 coatings was prepared by means of supersonic plasma spraying on 45 # steel substrate, and it was subsequently treated by the induction remelting and induction remelting forced cooling, respectively.The microstructure, microhardness distribution and friction-wear properties were analyzed by OM, SEM, XRD, microhardness tester and pin-on-diskSfriction wearStester to investigate the evolutionScharacteristic of microstructure of Ni60 alloy coatings and its properties.The results showed that the three kinds of coating have greater different microstructures, the remelted treatment only by high-frequencySinduction make the microstructures refining of the coating,and the coating remelted by induction remelting forced cooling form directionalScrystal structure which show epitaxial growth. The hardness of spraying coating appeared a downward trend from inside to outside, and the other two coatings were slightly increased from inside to outside, so, despite the higher the average hardness of spray coating, but the surface hardness is lower than the other two kinds of coating. The three kinds of coating have all good wear resistance, but subsequent treatment make the friction coefficient of the coating increase obviously, and wear-resisting performance are significantly enhanced. The coating added forced cooling shows more excellent wear resistance especially, and its average wear rate is lower about 8.5 times than the spraying coating and about 2 times than induction remelting coating,respectively.

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楊效田,王鵬春,李霞,路陽,肖榮振.復(fù)合制備Ni基合金涂層的組織結(jié)構(gòu)及性能演變特征[J].稀有金屬材料與工程,2017,46(3):693~698.[YANG Xiao-tian, WANG Peng-chun, Lixia, LU Yang, XIAO Rong-zhen. EvolutionScharacteristic of microstructure of Ni-based alloy coatings and its properties under complex process[J]. Rare Metal Materials and Engineering,2017,46(3):693~698.]
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  • 收稿日期:2015-11-16
  • 最后修改日期:2015-12-21
  • 錄用日期:2016-01-14
  • 在線發(fā)布日期: 2017-05-18
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