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選區(qū)激光熔化成形TiC/Inconel 718復合材料熱物理機制研究
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南京航空航天大學材料科學與技術學院,南京航空航天大學材料科學與技術學院,南京航空航天大學材料科學與技術學院,南京航空航天大學材料科學與技術學院,南京航空航天大學材料科學與技術學院,南京航空航天大學材料科學與技術學院

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國家自然科學基金面上項目(51575267);國家自然科學基金優(yōu)秀青年科學基金項目(51322509);江蘇省杰出青年基金項目(BK20130035);教育部“新世紀優(yōu)秀人才支持計劃”(NCET-13-0854);江蘇省科技支撐計劃(工業(yè)部分)項目(BE2014009-2);江蘇高校優(yōu)勢學科建設工程資助項目


Thermal-Physical Mechanisms during Selective Laser Melting of TiC/Inconel 718 Composites
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Nanjing University of Aeronautics and Astronautics,Nanjing University of Aeronautics and Astronautics,Nanjing University of Aeronautics and Astronautics,Nanjing University of Aeronautics and Astronautics,Nanjing University of Aeronautics and Astronautics,Nanjing University of Aeronautics and Astronautics

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National Science and Technology Support Program (2012BAE01B04); Qinghai Province Natural Science Foundation of China (2014-ZJ-934Q); Western Action Program, Chinese Academy of Sciences (KZCX2-XB3-06)

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    摘要:

    建立了TiC/Inconel 718復合材料體系選區(qū)激光熔化三維有限元模型,在考慮了相變潛熱,熱傳導/對流/輻射多重傳熱機制和隨溫度變化的熱物性參數條件下,使用ANSYS二次開發(fā)語言APDL實現(xiàn)了高斯激光熱源的移動,并利用“生死單元”完成了多層多道的能量加載。研究表明:溫度變化率與工藝參數 (激光功率和掃描速度) 存在正對應關系,最高可達7.03×106 °C/s。當掃描速度過快 (300 mm/s) 或激光功率過低 (50 W) 時,獲得的熔池溫度低 (1991 °C),液相存在時間過短 (0.29 ms),而且液相量少,粘度大,不利于液相金屬在粉末間隙中的鋪展和潤濕,易于在制件中形成不規(guī)則孔洞,增加制件孔隙率;在優(yōu)化的工藝參數下:P = 100 W, v = 100 mm/s,重熔深度 (15.1 μm)、重熔寬度 (35.0 μm)、液相存在時間 (1.2 ms)、熔池最高溫度 (2204 °C) 和溫度變化率均較為合適,易于獲得冶金結合良好的SLM制件。對TiC/Inconel 718混合粉末進行了選區(qū)激光熔化實驗,驗證了模擬結果的正確性。

    Abstract:

    A three dimensional finite element model was established to simulate the selective laser melting (SLM) of TiC/Inconel 718 composites. Latent heat of phase change, multiple heat transfer mechanisms and temperature-dependent thermal physical properties were considered. The movement of Gaussian laser source and the application of energy of multi-layers and multi-tracks were realized using APDL secondary development language. The results indicated that there was a positive corresponding relationship between the rate of temperature change and processing parameters (laser powers and scan speeds). The maximum of the rate of temperature change was 7.03×106 °C/s. A high scan speed (300 mm/s) or a low laser power (50 W) yielded an extremely short liquid lifetime (0.29 ms) and low temperarure (1991 °C), resulting in the formation of a small amount of liquid phase with a relatively high viscosity. This phenomenon was detrimental for the wettaility of the liquid phase among the pores of powders, causing the appearance of irregular pores and the attendant high porosity in SLM-produced parts. The combination of a laser power of 100 W and a scan speed of 100 mm/s contributed to achieve a sound metallurgical bonding between the neighboring layers and tracks, due to the appropriate remelted depth (15.1 μm), remelted width (35.0 μm), the rate of temperature change, the liquid lifetime (1.2 ms) and maximum temperature (2204 °C) of molten pool. The selective laser melting experiments on a TiC/Inconel 718 powder mixture were carried out and simulation results were verified to be correct.

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石齊民,顧冬冬,顧榮海,陳文華,戴冬華,陳洪宇.選區(qū)激光熔化成形TiC/Inconel 718復合材料熱物理機制研究[J].稀有金屬材料與工程,2017,46(6):1543~1550.[Shi Qimin, Gu Dongdong, Gu Ronghai, Chen Wenhua, Dai Donghua, Chen Hongyu. Thermal-Physical Mechanisms during Selective Laser Melting of TiC/Inconel 718 Composites[J]. Rare Metal Materials and Engineering,2017,46(6):1543~1550.]
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  • 收稿日期:2015-07-11
  • 最后修改日期:2015-09-07
  • 錄用日期:2015-10-13
  • 在線發(fā)布日期: 2017-11-07
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