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2099-T83鋁鋰合金型材四軸滾彎的斜彎曲控制研究
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南京航空航天大學,南京航空航天大學,南京航空航天大學

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國家自然科學基金 (51164028); 江西省教育廳青年基金 (GJJ12446); 輕合金加工科學與技術國防重點學科實驗室開放課題GF201201003)


Research on oblique bending control of four roll bending for section of 2099-T83 Al-Li alloy
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Nanjing University of Aeronautics and Astronautics,Nanjing,210016,Nanjing University of Aeronautics and Astronautics,Nanjing,210016,Nanjing University of Aeronautics and Astronautics,Nanjing,210016

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    摘要:

    2099-T83鋁鋰合金2形型材是大型客機C919中后機身重要桁架零件,四軸滾彎成形是加工此類零件的主要方法。由于鋁鋰合金比強度大,同時2形型材結構的非對稱,相比于普通鋁合金型材,鋁鋰合金2形型材滾彎成形中極易產(chǎn)生斜彎曲。為此,利用有限元軟件ABAQUS對2形型材的四軸滾彎過程進行了模擬,分別研究了滾輪間隙、下滾輪與型材之間豎直方向預留間隙、左右滾輪X方向移動量對2形型材四軸滾彎中斜彎曲的影響,確定了最佳滾彎工藝參數(shù)?;谧罴褲L彎工藝參數(shù)進行了滾彎工藝試驗。結果表明,采用滾輪間隙0.2 mm、下滾輪與型材之間豎直方向預留間隙0.3 mm、左右滾輪X正方向移動量1.5 mm時能有效解決2形型材滾彎的斜彎曲問題。

    Abstract:

    Variable curvature 2-section of 2099 Al-Li alloy is important truss of Chinese independently developed large airplane C919, four roll bending forming is main method to manufacture this kind of part. Due to the high specific strength of Al-Li alloy and asymmetric structure of 2-section, compared to section of conventional aluminum alloy, 2-section of Al-Li alloy was extremely prone to oblique bending. Therefore, four roll bending process of 2-section was simulated by finite element software ABAQUS, effect of roller gap, clearance between bottom roller and profile in vertical direction, displacement in X direction of left and right rollers was researched on oblique bending during four roll bending of 2-section, best roll bending process parameters was confirmed. Roll bending process experiment was carried based on it. The results show that 0.2 mm for roller gap, 0.3 mm for clearance between bottom roller and profile in vertical direction, 1.5 mm for displacement in X direction of left and right rollers can effectively solve the problem of oblique bending for roll bending of 2-section.

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胡智華,陳明和,謝蘭生.2099-T83鋁鋰合金型材四軸滾彎的斜彎曲控制研究[J].稀有金屬材料與工程,2017,46(10):2957~2962.[HU Zhi-hua, CHEN Ming-he, XIE Lan-sheng. Research on oblique bending control of four roll bending for section of 2099-T83 Al-Li alloy[J]. Rare Metal Materials and Engineering,2017,46(10):2957~2962.]
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  • 收稿日期:2015-06-15
  • 最后修改日期:2015-07-19
  • 錄用日期:2015-09-06
  • 在線發(fā)布日期: 2017-12-01
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