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異種材料摩擦焊件的多物理信息融合臨界失效監(jiān)測新方法
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裝甲兵工程學院,裝甲兵工程學院,裝甲兵工程學院,裝甲兵工程學院,裝甲兵工程學院

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國家重點基礎研究發(fā)展計劃(973計劃);國家杰出青年科學基金


A New Method of Critical Failure Monitoring for the Heterogeneity Material Friction Welding Specimens Applying Multiple Physical Signals
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National Key Lab for Remanufacturing,Academy of Armored Forces Engineering,National Key Lab for Remanufacturing,Academy of Armored Forces Engineering,National Key Lab for Remanufacturing,Academy of Armored Forces Engineering,National Key Lab for Remanufacturing,Academy of Armored Forces Engineering,National Key Lab for Remanufacturing,Academy of Armored Forces Engineering

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    摘要:

    疲勞斷裂是異種材料摩擦焊零件常見的失效形式。為減少摩擦焊零件突然斷裂造成的重大事故,本文從疲勞能量耗散和微觀缺陷演化等角度,探討了聯(lián)合應用微紅外、聲發(fā)射和微電阻無損檢測技術同步動態(tài)監(jiān)測摩擦焊試件臨界疲勞損傷的可行性。研究發(fā)現(xiàn)疲勞試驗過程中,三種信號可同步采集,互不干擾,互相印證。進入臨界斷裂階段后,對于試件的異常和正常疲勞斷裂,微電阻與聲發(fā)射的幅值和能量參數(shù)變化規(guī)律存在良好的映射關系,它們均可作為預警臨界斷裂失效的參數(shù)。雖然紅外熱像技術常被用于通過監(jiān)測試樣溫度場的變化預測材料疲勞極限,但指數(shù)增長式的溫度快速上升階段在臨界斷裂前未必出現(xiàn)。與單信號監(jiān)測相比,多物理信息融合健康監(jiān)測預警的可信度更高,有利于提高摩擦焊零件的服役安全性和可靠性。

    Abstract:

    Fatigue fracture is a common failure mode for dissimilar materials friction welding components. To reduce the major accidents caused by sudden fracture of friction welding parts, the paper discussed the feasibility of the combined usage of electric resistance (ER), infrared thermograph (IRT) and acoustic emission (AE) to monitor the critical fatigue damage from the perspectives of energy dissipation and micro defects evolution. The study found that three kinds of signal could be acquired synchronously. They are non-interfering and mutual support. After entering the critical fracture stage, there is a good mapping relationship between ER and the AE ampjavascript:EditorCenter();litude and energy for the specimens of abnormal and normal fracture. They all can be regarded as the parameters of monitoring critical failure. Although IRT is usually used to predict the fatigue limit of materials, but the rapid temperature rising stage may not always be obvious near the fracture. Compared with the single signal monitoring, multi- information fusion has the higher credibility, which is beneficial to increase the service safety and reliability of friction welding parts.

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張玉波,徐濱士,王海斗,何鵬飛,邢志國.異種材料摩擦焊件的多物理信息融合臨界失效監(jiān)測新方法[J].稀有金屬材料與工程,2016,45(5):1132~1137.[Zhang Yubo, Xu Binshi, Wang Haidou, He Pengfei, Xing Zhiguo. A New Method of Critical Failure Monitoring for the Heterogeneity Material Friction Welding Specimens Applying Multiple Physical Signals[J]. Rare Metal Materials and Engineering,2016,45(5):1132~1137.]
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  • 收稿日期:2015-06-01
  • 最后修改日期:2015-07-23
  • 錄用日期:2015-10-13
  • 在線發(fā)布日期: 2016-06-02
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