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鍍層金屬對(duì)釩合金與不銹鋼電子束焊接頭組織與性能的影響
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國家自然科學(xué)基金 (51105346)


Effect of Electroplated Coatings on Microstructure and Mechanical Properties of Electron Beam Welding Joint of Vanadium Alloy to Stainless-steel
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    摘要:

    采用高真空電子束阻隔熔化連接異種金屬V-5Cr-5Ti釩合金和HR-2不銹鋼,通過焊縫成型、微觀組織和接頭性能的對(duì)比分析,研究不同鍍層金屬(Au、Ag、Cr和Ni)的影響。結(jié)果表明:通過電子束流的偏移均可實(shí)現(xiàn)V-5Cr-5Ti/Au(Ag、Cr、Ni)/HR-2異種金屬的連接,接頭平滑過渡,焊縫正反面成型良好;V-5Cr-5Ti與熔化區(qū)的界面較為平直,在靠近釩合金一側(cè)形成一個(gè)明顯的鍍層金屬富集帶;熔化區(qū)內(nèi)部晶粒細(xì)小均勻,在靠近HR-2處形成取向明顯的樹枝晶。Au和Ag起到了很好的阻隔作用,V-5Cr-5Ti/HR-2接頭的抗拉強(qiáng)度明顯增加,達(dá)到400 MPa,X射線探傷未發(fā)現(xiàn)裂紋和氣孔缺陷;鍍層金屬為Cr、Ni時(shí),接頭抗拉強(qiáng)度低于100 MPa

    Abstract:

    The high vacuum electron beam isolation welding (EBIW) was used to join vanadium alloy (V-5Cr-5Ti) to stainless-steel (HR-2) with different electroplated metal coatings. To investigate the effects of electroplated coating (Au, Ag, Cr and Ni) on the weldability, the weld appearance, the microstructure and the mechanical properties of the joints have been analyzed. The results show that the metallurgically bonded joints of V-5Cr-5Ti/Au(Ag, Cr, Ni)/HR-2 are achieved with EB off-set. The welds surface configuration are good and root reinforcement are full and smooth. The integration interface of V-5Cr-5Ti and fusion zone (FZ) is relatively flat, where an electroplated metal enrichment zone is found near V alloy side. The FZ consists of considerably smaller equiaxed dendritic structure in the center and columnar dendritic grained at the fusion line between FZ and HR-2. Au and Ag exhibit good isolation layer which helps increasing the weld quality. The maximal tensile strength of V-5Cr-5Ti/Au(Ag)/HR-2 of EBIW joint is over 400 MPa. There is no crack and detected porosity in the joints through X-ray inspection. In contrast, the tensile strength of V-5Cr-5Ti/Cr(Ni)/HR-2 of EBIW joints are lower than 100 MPa

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王亞榮,張勇智,余 洋,許 超.鍍層金屬對(duì)釩合金與不銹鋼電子束焊接頭組織與性能的影響[J].稀有金屬材料與工程,2015,44(4):875~880.[Wang Yarong, Zhang Yongzhi, Yu Yang, Xu Chao. Effect of Electroplated Coatings on Microstructure and Mechanical Properties of Electron Beam Welding Joint of Vanadium Alloy to Stainless-steel[J]. Rare Metal Materials and Engineering,2015,44(4):875~880.]
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  • 收稿日期:2014-04-11
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  • 在線發(fā)布日期: 2015-06-08
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