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12%Cr合金凝固過程夾雜物析出的實(shí)驗(yàn)研究與熱力學(xué)分析
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上海交通大學(xué)材料學(xué)院,上海交通大學(xué)材料學(xué)院

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國家重點(diǎn)基礎(chǔ)研究發(fā)展計(jì)劃(973計(jì)劃)


Experimental Study and Thermodynamic Analysis of Inclusion Precipitation during Solidification in 12% Cr Alloy
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School of Materials Science and Engineering,Shanghai Jiao Tong University,School of Materials Science and Engineering,Shanghai Jiao Tong University

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    摘要:

    鐵基12%Cr合金常用來制造先進(jìn)發(fā)電機(jī)轉(zhuǎn)子,這要求材料具有良好的性能和細(xì)小的夾雜物,合金中的大尺寸夾雜物會(huì)導(dǎo)致材料性能惡化。該研究采用了緩冷實(shí)驗(yàn)后淬火的工藝,從而將12%Cr合金熔體冷卻與凝固過程中析出的夾雜物保留下來,并分別采用掃描電鏡和能譜,對(duì)夾雜物的形貌及化學(xué)成分進(jìn)行了觀察和測(cè)定。實(shí)驗(yàn)結(jié)果表明,除各種形狀的氧化物夾雜外,在試樣中也發(fā)現(xiàn)了氮化鈦夾雜,但在熔煉的過程中卻并沒有鈦元素的加入。對(duì)凝固過程夾雜物的析出進(jìn)行熱力學(xué)計(jì)算,結(jié)果表明氮化鈦夾雜析出與凝固階段的末期。即便是痕量來自原料中的鈦元素也可以導(dǎo)致氮化鈦的析出。這些氮化鈦在凝固時(shí)能夠生長(zhǎng)至大尺寸并損害材料性能。與此同時(shí),氧化鋁夾雜在液態(tài)熔體中即可生成。依據(jù)計(jì)算結(jié)果,對(duì)鈦和氧的含量控制給出建議,這將對(duì)12%Cr合金生產(chǎn)過程起到幫助。通過研究鈦和鋁之間的濃度競(jìng)爭(zhēng),本文也討論了實(shí)驗(yàn)過程中三氧化二鈦夾雜析出的可能性。

    Abstract:

    12% Cr alloy based on iron is usually used for advanced electric rotor shaft which requires very good mechanical property and fine inclusions, as the large-sized inclusions in the alloy usually can cause performance deterioration. In this work, quenching process was adopted after slow cooling experiment in order to retain the inclusions precipitated during melt cooling and solidification of 12% Cr alloy. The morphology and the composition of the inclusions were detected by scanning electronic microscopy (SEM) and energy dispersive spectrometry (EDS), respectively. The results show that except various shapes of oxide, typical TiN inclusion is found in the sample. However, there is no Ti added in metallurgical process. Thermodynamic calculation was executed to interpret the inclusion precipitation during solidification and the calculation results indicate that TiN inclusion precipitates at the terminal stage of solidification. Even a trace amount of Ti drawn from raw materials would induce the precipitation of TiN, which would grow into large size and be harmful to alloy property, while the formation of Al2O3 inclusion occurred in liquid alloy. Suggestions for the control of Ti and O are given based on the calculation results, which would be helpful to the production of 12% alloy. The precipitation potential of Ti2O3 inclusion in the experiment has also been discussed by studying the competition of element concentration between Ti and Al.

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余漢松,李建國.12%Cr合金凝固過程夾雜物析出的實(shí)驗(yàn)研究與熱力學(xué)分析[J].稀有金屬材料與工程,2017,46(5):1183~1187.[Yu Hansong, Li Jianguo. Experimental Study and Thermodynamic Analysis of Inclusion Precipitation during Solidification in 12% Cr Alloy[J]. Rare Metal Materials and Engineering,2017,46(5):1183~1187.]
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  • 收稿日期:2015-03-07
  • 最后修改日期:2015-04-23
  • 錄用日期:2015-11-18
  • 在線發(fā)布日期: 2017-09-27
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