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Ti6Al4V合金整體葉盤(pán)熱等靜壓近凈成形研究
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國(guó)際科技合作項(xiàng)目(S2010GR0956)


Near-Net-Shaping Hot Isostatic Pressing of Ti6Al4V Alloys Monolithic Bladed Disks
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    摘要:

    本研究結(jié)合模具工藝與熱等靜壓方法,整體近凈成形出了復(fù)雜葉盤(pán)零件,并對(duì)模具變形、成形精度以及組織性能進(jìn)行系統(tǒng)分析。結(jié)果表明,整體近凈成形葉盤(pán)相對(duì)致密度達(dá)到99.5%。SEM結(jié)果顯示:零件內(nèi)部為均勻細(xì)小的α+β長(zhǎng)條狀組織,無(wú)明顯孔隙和裂紋;組織致密,微觀組織出現(xiàn)“分層”現(xiàn)象;同爐拉伸件抗拉強(qiáng)度可達(dá)920 MPa,性能優(yōu)于同規(guī)模鑄件,與鍛件性能相當(dāng);分析斷口微觀形貌得出試樣為韌性斷裂;該方法成形零件材料利用率高,工藝成本低,成形周期較長(zhǎng)。本研究為葉盤(pán)類(lèi)零件熱等靜壓近凈成形提供了參考依據(jù)

    Abstract:

    This study combines the mold process with the hot isostatic pressing method, and the complex monolithic bladed disks are formed by near-net-shaping. Based on this, it gives a scientific analysis of the mold deformation, forming precision and structure property. The results show that the near-net-shaped monolithic bladed disks have a relative density of 99.5%. The SEM results indicate that there is fine and homogeneous strip α+β phase in the parts, with no obvious pores and cracks. Besides, the structure is compact, and the "layered" phenomenon appears in the microstructure. The tensile strength of parts in the same furnaces can reach 920 MPa, which is better than that of the same size castings, and as same as that of the forgings. The fracture morphology analysis suggests that the sample has a ductile fracture. The HIP method has a high material utilization, which can reduce the process costs, and the molding cycle is longer. This study provides a reference to the near-net-shaping hot isostatic pressing for the bladed disk parts

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吳 言,薛鵬舉,魏青松,史玉升. Ti6Al4V合金整體葉盤(pán)熱等靜壓近凈成形研究[J].稀有金屬材料與工程,2015,44(2):360~364.[Wu Yan, Xue Pengju, Wei Qingsong, Shi Yusheng. Near-Net-Shaping Hot Isostatic Pressing of Ti6Al4V Alloys Monolithic Bladed Disks[J]. Rare Metal Materials and Engineering,2015,44(2):360~364.]
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  • 收稿日期:2014-03-01
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  • 在線發(fā)布日期: 2015-05-29
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