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MIM418渦輪的射線檢測及其缺陷分析
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北京有色金屬研究總院

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Inspection and Analysis of Defects in MIM 418 Superalloy Turbine Wheels
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Beijing general institute of nonferrous metal

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    摘要:

    采用不同的射線設備對注射成形的MIM418渦輪進行檢測,并對缺陷進行了解剖,采用光學顯微鏡OM和掃描電鏡SEM觀察其形貌,和EDS確定其成分,采用MIM TAB 軟件對渦輪不同部位的缺陷進行了統(tǒng)計分析,并研究了熱等靜壓(HIP)對缺陷的影響。研究結果表明:膠片x射線設備比實時呈像具有更高的檢測靈敏度,微焦點射線設備,不適用于MIM418渦輪得檢測,X射線檢測和缺陷形貌觀察表明在渦輪心部易于形成裂紋,相比較心部,在葉片處的氣孔型缺陷更多一些,采用HIP可大幅度降低氣孔型缺陷,但裂紋并不能愈合。

    Abstract:

    In the present paper, some turbine wheels produced by metal injection molding (MIM) were subjected to x-ray inspection using different three x-ray equipment. An x-ray inspected turbine wheel was then cut and polished to observe defects by OM and SEM equipped with EDS. The defects existing in the blades and the center of the turbine wheels were analyzed statistically using MINI TAB software. The results show that, under the same testing condition, the film x-ray equipment has higher sensitivity than the real-time imaging x-ray. However, the microfocus x-ray testing is not suitable to the MIM418 turbine wheels due to low power. NDT and metallographic observation exposes that Maro-cracks are prone to forming in the center part of the turbine wheel, and the mi-cro-defect in term of porosity in the blade is higher than that in the center of the sintered turbine wheel, and decreases significantly after heat isostatic pressing (HIP).

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景艷紅. MIM418渦輪的射線檢測及其缺陷分析[J].稀有金屬材料與工程,2017,46(2):317~321.[Jing Yanhong. Inspection and Analysis of Defects in MIM 418 Superalloy Turbine Wheels[J]. Rare Metal Materials and Engineering,2017,46(2):317~321.]
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  • 收稿日期:2014-10-24
  • 最后修改日期:2014-11-17
  • 錄用日期:2014-12-25
  • 在線發(fā)布日期: 2017-04-10
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