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Numerical Simulation and Experimental Investigation of Residual Stresses and Distortions in Pulsed Laser Welding of Hastelloy C-276 Thin Sheets
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Numerical Simulation and Experimental Investigation of Residual Stresses and Distortions in Pulsed Laser Welding of Hastelloy C-276 Thin Sheets
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the National Key Basic Research Program of China (2009CB724307); the National Natural Science Foundation of China (51175061)

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    摘要:

    為了揭示0.5 mm厚度Hastelloy C-276薄板脈沖激光拘束焊接的熱力學(xué)行為,借助ANSYS軟件建立了三維有限元模型。實驗測量了焊接溫度歷程和殘余變形,驗證了所建立有限元模型的可靠性。基于該有限元模型,采用改變夾具拘束條件的方法,進(jìn)一步研究了拘束距離對Hastelloy C-276薄板焊接瞬態(tài)應(yīng)力和塑性應(yīng)變、殘余應(yīng)力及變形的影響規(guī)律。結(jié)果表明,溫度歷程和殘余變形的模擬結(jié)果與實驗結(jié)果吻合較好;拘束距離對瞬態(tài)塑性應(yīng)變的大小有顯著影響,進(jìn)而改變了殘余應(yīng)力及變形的分布和大小。隨著夾具拘束距離從20 mm減小到4 mm,除了縱向殘余拉伸應(yīng)力外,橫向殘余拉伸應(yīng)力和位移的峰值以及角變形的大小都呈減小的趨勢。相對較小的拘束距離可以作為抑制橫向殘余拉伸應(yīng)力和角變形的高效低成本方法,但對縱向殘余拉伸應(yīng)力有不利影響

    Abstract:

    A three-dimensional finite element model (FEM) was developed by using ANSYS software to reveal the thermal-mechanical behaviors during the pulsed laser welding (PLW) for the fixture restraint in a Hastelloy C-276 butt-welded joint with 0.5 mm thickness. The welding temperature histories and residual distortions were measured to validate the FEM. Based on the FEM, the effects of the restraint distance on transient stresses and plastic strains, residual stresses and distortions were investigated by changing the fixture restraint conditions. The results show that the simulated temperature histories and residual distortions agree well with the experimental results; the restraint distance has a great influence on the magnitude of transient plastic strains, and then the distribution and the magnitude of residual stresses and distortions are changed. Except for the longitudinal residual tensile stresses, the peak values of the transverse residual tensile stresses and displacements and the magnitudes of the angular distortions decrease as the restraint distance decreases from 20 mm to 4 mm. A relatively smaller restraint distance can be used as a cost-effective method for mitigating the transverse residual tensile stresses and the angular distortions, but has an adverse influence on the longitudinal residual tensile stresses

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郭玉泉,吳東江,馬廣義,郭東明. Numerical Simulation and Experimental Investigation of Residual Stresses and Distortions in Pulsed Laser Welding of Hastelloy C-276 Thin Sheets[J].稀有金屬材料與工程,2014,43(11):2663~2668.[Guo Yuquan, Wu Dongjiang, Ma Guangyi, Guo Dongming. Numerical Simulation and Experimental Investigation of Residual Stresses and Distortions in Pulsed Laser Welding of Hastelloy C-276 Thin Sheets[J]. Rare Metal Materials and Engineering,2014,43(11):2663~2668.]
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  • 收稿日期:2013-11-22
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  • 在線發(fā)布日期: 2015-04-07
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