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Al-Ti-Si-RE涂層在模擬深海壓力下的耐蝕機(jī)理
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裝甲兵工程學(xué)院,裝甲兵工程學(xué)院再制造技術(shù)國(guó)防科技重點(diǎn)實(shí)驗(yàn)室

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TG174

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國(guó)家高技術(shù)研究發(fā)展計(jì)劃(863計(jì)劃);國(guó)家重點(diǎn)基礎(chǔ)研究發(fā)展計(jì)劃(973計(jì)劃);國(guó)家自然科學(xué)基金項(xiàng)目(面上項(xiàng)目,重點(diǎn)項(xiàng)目,重大項(xiàng)目)


Anti-corrosion Mechanism of Al-Ti-Si-RE Coating in the Pressure Environment of Simulated Deep Sea
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National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering,National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering

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    摘要:

    通過(guò)電化學(xué)測(cè)試技術(shù)與微觀分析等手段研究了高速電弧噴涂Al-Ti-Si-RE涂層在模擬深海壓力下的耐蝕機(jī)理,結(jié)果表明:Al-Ti-Si-RE涂層在靜水壓力條件下具有良好的耐蝕性能。電化學(xué)分析表明,在3 MPa浸泡480 h后動(dòng)電位極化曲線陽(yáng)極區(qū)上出現(xiàn)了一個(gè)類似鈍化區(qū)間的“平臺(tái)”,主要是由于腐蝕產(chǎn)物阻塞腐蝕通道的原因;電化學(xué)阻抗譜分析則表明,在高壓下涂層Al鈍化膜在浸泡6 h左右后已溶解,12 h后逐步趨于穩(wěn)定,300 h到480 h區(qū)間幾乎無(wú)變化;電化學(xué)噪聲測(cè)試對(duì)比了涂層在常壓和高壓條件下0~64 ks的腐蝕情況,定量描述了涂層“鈍化膜溶解—腐蝕產(chǎn)物快速形成—進(jìn)入穩(wěn)定階段”的腐蝕過(guò)程。最后通過(guò)微觀形貌觀察和XRD等測(cè)試手段分析,Al-Ti-Si-RE涂層中的富Ti相(主要成分為TiAl、TiAl3等金屬間化合物)具有良好的耐蝕特性,且呈現(xiàn)為多孔結(jié)構(gòu),Al在高壓下快速腐蝕溶解填充富Ti相“骨架”孔隙,形成的涂層表面致密,其結(jié)構(gòu)能夠有效阻塞腐蝕通道,抑制腐蝕進(jìn)行。

    Abstract:

    In this paper, the anticorrosion mechanism of Al-Ti-Si-RE coating in the environment of simulated deep sea was investigated using electrochemical measurement and micro-analysis. The result showed that Al-Ti-Si-RE coating performed better corrosion resistance at hydrostatic pressure than that at atmospheric pressure. After 480 h of immersion at 3 MPa, the anode of potentiodynamic polarization curve represented a linear because corrosion products blocked the corrosion channels. At the same time, at hydrostatic pressure, electrochemical impedance spectroscopy (EIS) indicated that Al passive film dissolved in the 6 h of immersion, then the coating tended to be stable, was hardly changed between 300 h and 480 h. To further analyze the original corrosion process, electrochemical noise (EN) of 0~64 ks at 0.1 MPa and 3 MPa was measured, which quantificationally represented the corrosion process from passive film dissolving to corrosion product fast-forming to stabilization. From morphology observation and X-Ray diffraction (XRD) analysis, the rich Ti phase (Ti-Al intermetallics etc.) of the coating with good corrosion resistance was cellular, whose construction could fix the Al oxide inside the coating, and made the coating thick in order to inhibit the corrosion.

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童輝,魏世丞. Al-Ti-Si-RE涂層在模擬深海壓力下的耐蝕機(jī)理[J].稀有金屬材料與工程,2016,45(11):2918~2924.[Tong Hui, Wei Sihcheng. Anti-corrosion Mechanism of Al-Ti-Si-RE Coating in the Pressure Environment of Simulated Deep Sea[J]. Rare Metal Materials and Engineering,2016,45(11):2918~2924.]
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  • 收稿日期:2014-08-28
  • 最后修改日期:2014-10-08
  • 錄用日期:2014-12-25
  • 在線發(fā)布日期: 2016-12-08
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