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鑄態(tài)AZ31B鎂合金變溫軋制本構(gòu)數(shù)學(xué)模型的建立
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太原科技大學(xué)重型機(jī)械教育部工程研究中心,太原科技大學(xué)重型機(jī)械教育部工程研究中心

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中圖分類號(hào):

TG146.22

基金項(xiàng)目:

國家973計(jì)劃(2012CB722800),國家自然科學(xué)基金(51105264,51204117),中國博士后科學(xué)基金(2012M520677)


Establishment of Constitutive Model about Temperature-changed Rolling Process of As-cast AZ31B Magnesium Alloy
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Taiyuan University of Science and Technology, Heavy machinery engineering research center of the ministry education,Taiyuan University of Science and Technology, Heavy machinery engineering research center of the ministry education

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    摘要:

    在變形溫度250~450℃、應(yīng)變速率0.005~5 s-1下對(duì)圓柱試樣進(jìn)行了Gleeble高溫壓縮試驗(yàn),并在不同工藝條件下進(jìn)行了熱軋制試驗(yàn),綜合優(yōu)化后的峰值應(yīng)變模型、峰值應(yīng)力模型以及數(shù)學(xué)常用的二次曲線方程和直線方程,確定了新的變形抗力模型;分析鎂板的軋制特性,建立了軋制變形區(qū)域幾何模型;考慮到變形區(qū)域的寬展因素及材料特性,綜合傳熱學(xué)基本原理及軋制理論,建立了不同軋制區(qū)域的熱軋制力模型及總軋制力模型。研究結(jié)果表明:簡化后的Sellars峰值應(yīng)變模型不僅形式較為簡單,而且預(yù)測(cè)精度較高;合理分解溫度范圍對(duì)峰值應(yīng)力模型的求解,有效提高了該模型的預(yù)測(cè)精度;新建的變形抗力模型更易于實(shí)際生產(chǎn)的引用,并且能夠精確表征寬范圍變形條件下的熱變形機(jī)制;軋制變形過程中軋件寬展因素不能忽略,邊裂等缺陷主要產(chǎn)生在軋制后滑區(qū)域,熱軋制力模型分后滑區(qū)和前滑區(qū)來分別建立能夠更好指導(dǎo)鎂板的軋制生產(chǎn),不同軋制條件下總軋制力的求解結(jié)果與試驗(yàn)結(jié)果較吻合。

    Abstract:

    Compression tests were done at temperature ranging from 250 to 450℃,strain-rate from 0.005 to 5 s-1 and the rolling tests were conducted. Combined with the modified peak strain model , peak stress model and quadratic equation and linear equation which were commonly used in mathematics, a new model of deformation resistance was established. Analyzing the rolling characteristics of magnesium plate, a geometric model in rolling deformation region was solved. Considering the factors of regional deformation spread and material characteristics, based on the principle of heat transfer and rolling theory, the rolling force model of different deformation areas and total rolling force model were established. The results showed that: The Sellars peak strain model after simplified of high precision was relatively simple in the form. The solution of peak stress model in reasonable temperature range improved the predicted accuracy effectively. The new model of resistance to deformation, not only had a easy form to apply to the actual production, but could accurately predict the deformation mechanism of a wide range of deformation under the conditions. Width elongation factors can not be ignored in rolling deformation zone and edge cracks and other defects were mainly produced in the backward slide area, so rolling force models should be established in the backward slide area and the forward slide area. Under different rolling conditions, the results of the model solution were consistent with the rolling tests of hot rolling process.

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引用本文

馬立峰,賈偉濤.鑄態(tài)AZ31B鎂合金變溫軋制本構(gòu)數(shù)學(xué)模型的建立[J].稀有金屬材料與工程,2016,45(2):339~345.[Ma Lifeng, Jia Wei-tao. Establishment of Constitutive Model about Temperature-changed Rolling Process of As-cast AZ31B Magnesium Alloy[J]. Rare Metal Materials and Engineering,2016,45(2):339~345.]
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  • 收稿日期:2014-07-17
  • 最后修改日期:2014-08-28
  • 錄用日期:2014-11-20
  • 在線發(fā)布日期: 2016-07-19
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