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工業(yè)純鈦板材冷軋粘輥機(jī)理及影響因素探討與研究
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國家冷軋板帶裝備及工藝工程技術(shù)研究中心\亞穩(wěn)材料制備技術(shù)與科學(xué)國家重點(diǎn)實(shí)驗(yàn)室,國家冷軋板帶裝備及工藝工程技術(shù)研究中心

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國家自然科學(xué)基金項(xiàng)目(面上項(xiàng)目,重點(diǎn)項(xiàng)目,重大項(xiàng)目)


Discussion and research on sticking mechanism and influence factors during cold rolling in industrial pure titanium plate
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Yanshan University,National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University,

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    摘要:

    鈦材廣泛應(yīng)用于航空航天等領(lǐng)域,但由于其在冷軋過程中容易出現(xiàn)粘輥問題,造成生產(chǎn)效率較低。本文針對(duì)該問題,首先計(jì)算了Ti、Al、Cu、Mg與Fe的界面結(jié)合能及各金屬內(nèi)部結(jié)合能,Ti與Fe界面粘著能大于各金屬內(nèi)部結(jié)合能,而另三種金屬則介于金屬內(nèi)部結(jié)合能之間,因此當(dāng)Fe、Ti表面緊密接觸并發(fā)生相對(duì)運(yùn)動(dòng)時(shí),斷裂將發(fā)生于Ti基體較深層處。然后分析了TA2冷軋工況下的粘輥情況,為表征粘輥程度,在建立冷軋粘著指數(shù)模型的基礎(chǔ)上,重點(diǎn)分析了壓下規(guī)程、軋制速度、潤滑劑種類等因素對(duì)粘輥程度的影響,提出TA2冷軋速度應(yīng)低于3m/s,單道次壓下率應(yīng)低于20%等防粘工藝,對(duì)于指導(dǎo)生產(chǎn)實(shí)踐、治理粘輥具有現(xiàn)實(shí)意義。

    Abstract:

    Titanium have been widely used in aerospace and other fields . But one of the key factors leading to low processing efficiency is the sticking problem between titanium plate and the roll surface during the process of cold rolling. Focusing on this problem, the interfacial adhesion energies between Ti, Al, Cu, Mg and Fe and their internal binding energies were calculated. It is found that the interfacial adhesion energy between Ti and Fe is not only greater than the internal binding energy of Ti, but also greater than the internal binding energy of Fe, which is different from the other three metals. Therefore, fracture will occur on the deeper layer of Titanium plate’s substrate with close contact and relative movement between Fe and Ti surfaces. Then, the sticking situation of TA2 cold-rolling is analyzed. It is found that lubricating film is easier to rupture than other metals due to titanium’s unique properties,, which results in direct contact and sticking between roller and Titanium plate. Consequently, the sticking index is proposed to characterize the degree of sticking, the impact of draft rolling schedule, rolling speed, lubricant type on the degree of sticking is analyzed. It is concluded that the cold-rolling speed of TA2 should be lower than 3m/s, the reduction rate of each pass should be less than 20%, which is important to guide the productive practice and prevent sticking.

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彭艷,李文山.工業(yè)純鈦板材冷軋粘輥機(jī)理及影響因素探討與研究[J].稀有金屬材料與工程,2016,45(8):2009~2015.[pengyan, liwenshan. Discussion and research on sticking mechanism and influence factors during cold rolling in industrial pure titanium plate[J]. Rare Metal Materials and Engineering,2016,45(8):2009~2015.]
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  • 收稿日期:2014-06-06
  • 最后修改日期:2014-09-03
  • 錄用日期:2014-09-28
  • 在線發(fā)布日期: 2016-10-09
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