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帶熱障涂層鎳基單晶高溫合金的激光制孔研究
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Laser Drilling of Ni-Base Single-Crystal Superalloy through Thermal Barrier Coatings
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    摘要:

    采用毫秒激光和皮秒激光在帶熱障涂層的鎳基單晶合金上加工了氣膜孔,對比研究了長脈沖與超短脈沖加工對熱障涂層及金屬基體孔壁形貌的影響。實驗發(fā)現(xiàn),波長1064 nm的毫秒激光在試樣表面產(chǎn)生的能量密度直接影響到陶瓷層的加工。以2866 J/cm2的能量密度從陶瓷面加工,陶瓷面的熔化所需要的熱積累時間長,熱量會傳導(dǎo)至高溫金屬,產(chǎn)生類似熔池的熱影響;而從金屬面加工則由于陶瓷是最后加工的材料,有足夠的熱積累時間熔化陶瓷涂層,從而直接打通小孔。當(dāng)毫秒激光的能量密度提高至6369 J/cm2時,熱量在涂層中的積累速度加快,陶瓷材料能夠快速熔化,從而避免了金屬基體先于陶瓷熔化的現(xiàn)象,同時,加工過程中熔化后的陶瓷會經(jīng)過孔通道,從而出現(xiàn)附著在孔壁上的現(xiàn)象。采用皮秒激光加工陶瓷涂層僅需要能量密度達到32 J/cm2,皮秒激光旋切制孔是將小孔圓周上的材料全部剝蝕掉,直至孔打通,而孔內(nèi)的材料會從孔中掉出。皮秒激光加工中產(chǎn)生的等離子體沖擊力會引起涂層的開裂,由于熱障涂層制備方法不同引起涂層中的裂紋方向有所不同,等離子噴涂制備的涂層為層狀結(jié)構(gòu),裂紋易沿平行于表面方向生長,而EB-PVD制備的涂層為柱狀晶結(jié)構(gòu),裂紋多出現(xiàn)在柱狀晶的間隙

    Abstract:

    Millisecond laser and picosecond laser were used to drill in Ni-based single crystal alloy with thermal barrier coatings for processing film cooling holes. The morphology of the thermal barrier coating and the metal substrate processed by long pulse laser and ultrashort pulse laser has been studied. Results show that when the energy density generated by millisecond laser of λ=1064 nm is 2866 J/cm2, the process from the top coatings requires long time for melting and heat accumulation will be conducted to the alloy, and thus the heat affected zone appears in the form of molten pool. However, millisecond laser drilling from the metal surface avoids obvious heat affection, because there is enough time to accumulate heat to melt the ceramic coating but not affect the alloy. When the energy density of millisecond laser has been increased to 6369 J/cm2, the accumulation of heat in the coating is very rapid, the ceramic material is molten rapidly, so heat transmitted to the metal substrate is avoided, while there is ceramic chip is attached to the hole wall when the molten ceramic pass through the hole. The picosecond laser requires only energy density of 32 J/cm2 for ceramic coating processing. The process of picosecond laser trepanning drilling is that the material on the circumference of the hole is ablated until the hole is opened up, and the rest material of the hole falls out from the hole. The microcracks in the coating are generated by plasma impact force caused by picosecond laser processing. The preparation methods of TBCs cause the different directions of microcracks. The TBCs prepared by plasma spraying is a layered structure and the microcracks grow up along the direction parallel to the deposited layers. However, the EB-PVD coatings is columnar crystal structure, therefore microcracks appear in the gap of columnar crystals.

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孫瑞峰,張曉兵,曹文斌,鞏水利,張曉鵬.帶熱障涂層鎳基單晶高溫合金的激光制孔研究[J].稀有金屬材料與工程,2014,43(5):1193~1198.[Sun Ruifeng, Zhang Xiaobing, Cao Wenbin, Gong Shuili, Zhang Xiaopeng. Laser Drilling of Ni-Base Single-Crystal Superalloy through Thermal Barrier Coatings[J]. Rare Metal Materials and Engineering,2014,43(5):1193~1198.]
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  • 收稿日期:2013-06-29
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  • 在線發(fā)布日期: 2014-10-13
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