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ZnO+Al粉末鋁熱劑對2024鋁合金電阻點(diǎn)焊熔核質(zhì)量的影響
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重慶市科委自然科學(xué)基金計(jì)劃資助項(xiàng)目(cstcjjA50013);西北工業(yè)大學(xué)凝固技術(shù)國家重點(diǎn)實(shí)驗(yàn)室開放課題(SKLSP201204)


Influence of Powder Thermite of ZnO+Al upon Nugget Quality on Resistance Spot Welding of 2024 Aluminum Alloy
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    摘要:

    提出具有節(jié)能高效特征的粉末鋁熱劑介入型電阻點(diǎn)焊新技術(shù),通過添加ZnO+Al粉末鋁熱劑介入2024鋁合金電阻點(diǎn)焊,研究了鋁熱劑介入對電阻點(diǎn)焊熔核成形、顯微組織、力學(xué)性能等質(zhì)量因素的影響。結(jié)果表明,在ZnO+Al粉末鋁熱劑冶金反應(yīng)熱的輔助作用下,可以有效增大2024鋁合金的電阻點(diǎn)焊溶核尺寸以及熔核內(nèi)部樹枝晶區(qū)尺寸。粉末鋁熱劑的添加,使熔核中心區(qū)域擁有更多的異質(zhì)形核晶核,促使凝固進(jìn)程中的固-液界面前沿出現(xiàn)大范圍成分過冷,更有利于等軸晶的形核,使等軸晶的分布更為均勻,細(xì)化熔核中心等軸樹枝晶束。同時(shí),也強(qiáng)化熔核胞狀晶區(qū),使熔核強(qiáng)韌性得到提高。最終在試驗(yàn)焊接電流范圍內(nèi)提高焊點(diǎn)強(qiáng)度28%~200%。

    Abstract:

    A navel technology for resistance spot welding with interventional powder thermite was proposed, which is characterized with energy saving and high efficiency. The influences of the interventional powder thermite ZnO+Al upon the nugget formation, the microstructure and the mechanical property were studied in the resistance spot welding of 2024 aluminum alloy. The results indicate that the powder thermite ZnO+Al can effectively increase the dimension of the nugget and the dentrite region with the extra help of the heat of the metallurgical reaction from the powder thermite ZnO+Al. The ZnO+Al addition increases the heterogeneous nucleation in the nugget and prompts the appearing of a large scale constituent supercooling in the solid-liquid interface front during the process of solidification, which makes the distribution of equiaxed grains more uniform and refines the dentritic bundles of the equiaxed grains in the nugget. According to the aforementioned facts, the tensile-shear strength of the nugget is improved. The experimental results show that the spot strength can increase by over 28%~200% in the range of experiments with the help of the ZnO+Al addition.

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羅 怡,李京龍. ZnO+Al粉末鋁熱劑對2024鋁合金電阻點(diǎn)焊熔核質(zhì)量的影響[J].稀有金屬材料與工程,2014,43(2):485~489.[Luo Yi, Li Jinglong. Influence of Powder Thermite of ZnO+Al upon Nugget Quality on Resistance Spot Welding of 2024 Aluminum Alloy[J]. Rare Metal Materials and Engineering,2014,43(2):485~489.]
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  • 收稿日期:2013-01-15
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  • 在線發(fā)布日期: 2014-06-03
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