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鋁合金表面稀土轉(zhuǎn)化膜性能與耐蝕機(jī)理研究
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Study on Performance and Corrosion Resistance Mechanism of Rare Earth Metal Conversion Coating on Al Alloy Surface
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    摘要:

    在全面分析國(guó)內(nèi)外稀土轉(zhuǎn)化膜的研究成果和存在問題的基礎(chǔ)上,結(jié)合前期稀土對(duì)鋁合金緩蝕機(jī)理、成膜機(jī)理研究成果,對(duì)含氧化促進(jìn)劑的化學(xué)方法形成的稀土鈰轉(zhuǎn)化膜進(jìn)行了研究。采用掃描電子顯微鏡(SEM)、X射線散射能譜分析(EDS)和X射線衍射(XRD)分析、X射線光電子能譜(XPS)的Survey譜圖分析轉(zhuǎn)化膜的主要成分和鈰的價(jià)態(tài)。結(jié)果表明:鋁合金表面稀土轉(zhuǎn)化膜主要由非晶態(tài)的四價(jià)Ce氧化物/氫氧化物和鋁氧化物的混合物組成;在整個(gè)轉(zhuǎn)化膜中Ce元素總體分布均勻;轉(zhuǎn)化膜致密均勻,局部鑲嵌一些富含Ce沉積物。電化學(xué)研究證明,在NaCl溶液中含氧化促進(jìn)劑H2O2形成致密的非晶態(tài)的鈰轉(zhuǎn)化膜能夠阻止水和Cl離子在轉(zhuǎn)化膜中的滲透,同時(shí)抑制了鋁合金表面發(fā)生電化學(xué)腐蝕的陰極過程和陽(yáng)極過程,稀土轉(zhuǎn)化膜產(chǎn)生點(diǎn)蝕后還具有一定的自修復(fù)能力。

    Abstract:

    Based on an overall review of the research achievements and the problems of rare earth metal conversion coatings for aluminum alloys at home and abroad and combined with our early study of aluminum alloy’s inhibition mechanism and coating formation mechanism, this paper studied the chemically formed cerium conversion coatings on aluminum alloys with the aid of oxidation accelerator. The morphology and the structure and the composition of rare earth metal conversion coating were investigated by scanning electron microscope (SEM) and X-ray energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The results show that rare metal conversion coating on B95 surface formed by Ce(III) is mainly composed of Al and the Ce oxides, the Ce oxides are mainly made up of Ce(IV)(CeO2 and Ce(OH)4 compounds. During the whole process, Ce is distributed evenly; the conversion coating is compact and even. Some deposits rich in Ce stay locally. The conversion coating is non-crystal structure. The mechanism of the corrosion resistance of the coating was studied by electrochemical methods together with scanning electron microscope (SEM) and X-ray diffraction (XRD). The results indicate that H2O2 helps to make the conversion coating on the B95 surface becoming more compact and non-crystal structure , it is able to prevent water and Cl+ from permeating the conversion coating, it will inhibit simultaneously both the cathodic and anodic reactions of corrosion on the alloy surface. The rare earth conversion coating still retains the self-rehabilitation ability after pitting.

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顧寶珊,宮 麗,楊培燕.鋁合金表面稀土轉(zhuǎn)化膜性能與耐蝕機(jī)理研究[J].稀有金屬材料與工程,2014,43(2):429~434.[Gu Baoshan, Gong Li, Yang Peiyan. Study on Performance and Corrosion Resistance Mechanism of Rare Earth Metal Conversion Coating on Al Alloy Surface[J]. Rare Metal Materials and Engineering,2014,43(2):429~434.]
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  • 收稿日期:2013-01-15
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  • 在線發(fā)布日期: 2014-06-03
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