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碳含量對鹽助燃燒合成法制備的超細WC粉體形貌、尺寸和相的影響
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蘭州理工大學

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國家自然科學基金(51205102);中國博士后科學基金(2012M511401)


Effect of Carbon Content on Morphology, Size and Phase of Submicron Tungsten Carbide Powders Prepared by Salt-assisted Combustion Synthesis
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Lanzhou University of Science and Engineering

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    摘要:

    在WO3-Mg-C-Na2CO3體系中,引入NaCl做稀釋劑,通過鹽助燃燒合成法制備了超細碳化鎢(WC)粉體。利用掃描電鏡(SEM)、能譜儀(EDS)和X射線衍射(XRD)對產(chǎn)物進行分析,研究了碳(C)含量對制備的WC粉體的形貌、尺寸和相的影響。結(jié)果表明:在m=0.125(Na2CO3的摩爾數(shù))基礎上,將原料中碳的摩爾數(shù)從l=2增加到2.25和2.5,浸出前產(chǎn)物由少量大尺寸顆粒及大量小尺寸顆粒組成;浸出后產(chǎn)物是由亞微米小顆粒團聚而成,顆粒之間熔化燒結(jié)現(xiàn)象很弱,呈弱團聚狀態(tài);浸出產(chǎn)物的粒度分布基本符合正態(tài)分布,尺寸在200~350nm的范圍內(nèi);在l=2.25條件下,合成的產(chǎn)物主要為目標產(chǎn)物WC,副產(chǎn)物W2C含量極少。即k=2.0(NaCl的摩爾數(shù)),m=0.125,l=2.25為制備單相WC的工藝條件。

    Abstract:

    The Diluent NaCl was introduced into the WO3-Mg-C-Na2CO3 system (WO3, C, Mg powders and Na2CO3) to prepare submicron tungsten carbide (WC) powders via salt-assisted combustion synthesis. The products were analyzed by SEM, EDS and XRD, and effect of C content on morphology, average particle size and phase composition of the products were studied. The Results show that on basis of the m = 0.125 (the number of moles of Na2CO3), when the number of moles of carbon in raw material increases from l=2 to 2.25 and 2.5, respectively, before leaching, the product was made up of a small number of large size particles and a large number of small size particles; After leaching, samples were composed of aggregates of submicron particles, the fusion sintering phenomenon between particles was very weak, indicating low degree of aggregation. Particle size distribution of leached product almost falls into the normal distribution, and the particle sizes range from 200 nm to 350 nm. Under the condition of l=2.25, a main target product is WC, and content of by-products W2C is extremely few. That is, k = 2.0 (the number of moles of NaCl), m = 0.125, and l=2.25 are the process conditions for single-phase WC synthesis.

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歐玉靜.碳含量對鹽助燃燒合成法制備的超細WC粉體形貌、尺寸和相的影響[J].稀有金屬材料與工程,2016,45(4):853~857.[ouyujing. Effect of Carbon Content on Morphology, Size and Phase of Submicron Tungsten Carbide Powders Prepared by Salt-assisted Combustion Synthesis[J]. Rare Metal Materials and Engineering,2016,45(4):853~857.]
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  • 收稿日期:2014-03-10
  • 最后修改日期:2014-04-28
  • 錄用日期:2014-05-15
  • 在線發(fā)布日期: 2016-06-27
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