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一步還原包裹粉工藝制備WC-Co超粗硬質(zhì)合金
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粉末冶金研究院,粉末冶金研究院,粉末冶金研究院,粉末冶金研究院

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中圖分類號(hào):

TF125.3

基金項(xiàng)目:

創(chuàng)新研究群體科學(xué)基金


Ultra-coarse Grain WC-Co Cemented Carbide from Chemical Coated Powder by One-step Hydrogen Reduction
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Powder Metallurgy Research Institute,Powder Metallurgy Research Institute,Powder Metallurgy Research Institute,Powder Metallurgy Research Institute

Fund Project:

the Financial Supports Provided by the Fundamental Research Funds for the Central Universities?(NCET-04873)

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    摘要:

    以費(fèi)氏粒度為4.1μm的WC粉末和CoCl2?6H2O、(NH4)2C2O4?H2O為原料,將鈷粉制備過程與粉末混合過程相結(jié)合,一步還原制備WC-Co包裹粉,并以包裹粉為原料成功制備了WC-8w%o超粗硬質(zhì)合金。借助掃描電鏡、X射線衍射儀、化學(xué)元素分析儀、力學(xué)試驗(yàn)機(jī)等對(duì)WC-Co復(fù)合粉末及硬質(zhì)合金的微觀形貌、物相組成和性能進(jìn)行表征與分析。結(jié)果表明,一步還原法制備的WC-Co包裹粉末中,Co為fcc和hcp雙相結(jié)構(gòu),Co相呈樹枝狀包裹在WC粉末表面。由該包裹粉制備的硬質(zhì)合金組織結(jié)構(gòu)均勻,綜合性能優(yōu)異,合金平均晶粒尺寸為8.9μm,密度14.63g?cm-3,硬度87.6HRA,抗彎強(qiáng)度2438MPa,斷裂韌性20.92MPa?m1/2。一步還原包裹粉工藝克服了傳統(tǒng)濕磨工藝混料過程中WC粒度顯著減小的問題,晶粒度可控性好,且工藝流程簡單,有潛在的工業(yè)應(yīng)用價(jià)值。

    Abstract:

    The ultra-coarse grain WC-8w%Co cemented carbide with an average grain size of 8.9μm was prepared from WC-Co chemical coated powders produced by merging the preparation of Co powder with the mixing of WC and Co. The tungsten carbide powder with Fiss particle size of 4.1μm, cobalt chloride and ammonium oxalate were used as the raw materials. Microstructures,phase constitutes and properties of composite powders as well as cemented carbides were characterized by Scanning electron microscopy (SEM), Chemical element analysis, X-ray diffractometry (XRD) and so on.The results shows that, in the WC-Co chemical coated powders, cobalt exists in fcc and hcp structure and exhibits the irregular shapes on the surface of WC particles. The cemented carbide prepared from carbide WC-Co chemical coated powders has a homogeneous microstructure and excellent mechanical properties while density, hardness, transverse rupture strength and fracture toughness is 14.63g?cm-3,87.6HRA, 2438MPa and 20.92 MPa?m1/2,respectively.The chemical coated method does not only overcome the defect of wet mixing reducing WC grain size remarkably, but also has advantage of low cost and simple technological process.

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孫業(yè)熙,蘇偉,楊海林,阮建明.一步還原包裹粉工藝制備WC-Co超粗硬質(zhì)合金[J].稀有金屬材料與工程,2016,45(2):409~414.[sunyexi, suwei, yanghailin, ruanjianming. Ultra-coarse Grain WC-Co Cemented Carbide from Chemical Coated Powder by One-step Hydrogen Reduction[J]. Rare Metal Materials and Engineering,2016,45(2):409~414.]
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  • 收稿日期:2014-03-03
  • 最后修改日期:2014-04-29
  • 錄用日期:2014-05-15
  • 在線發(fā)布日期: 2016-07-19
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