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鈦合金實(shí)心錠穿孔擠壓穿孔過程有限元分析
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作者單位:

1.西安交通大學(xué);2.中國(guó)重型機(jī)械研究院有限公司

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中圖分類號(hào):

TG376.9

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國(guó)家科技重大專項(xiàng)


Finite element analysis of piercing process of piercing extrusion for titanium alloy solid ingot
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1.Xi’an Jiaotong University;2.China National Heavy Machinery Research Institute Co., Ltd.

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    摘要:

    探明實(shí)心錠穿孔過程的材料流動(dòng)和穿透斷裂行為對(duì)高性能優(yōu)質(zhì)無縫管材的實(shí)心錠穿孔擠壓推廣應(yīng)用具重要意義。以實(shí)心錠直徑200mm,管材直徑80mm、壁厚10mm的鈦合金實(shí)心錠穿孔擠壓為研究對(duì)象?;贒EFORM-2D軟件環(huán)境,建立了能夠描述材料流動(dòng)和穿透斷裂行為的實(shí)心錠穿孔擠壓穿孔過程的熱力耦合有限元模型。研究分析了兩種穿孔沖頭形狀下的穿孔過程,結(jié)果表明:穿孔初始階段變形行為類似正擠壓,隨后材料反向流動(dòng),堵頭去掉前都是反擠壓變形;正擠壓變形下穿孔力迅速上升,上升至穩(wěn)定值后開始反擠變形,去掉堵頭后的穿透斷裂階段穿孔力迅速下降;采用圓柱形穿孔沖頭情況下反擠時(shí)穿孔力變化幅度不大,而采用瓶形穿孔沖頭情況下的穿孔力穩(wěn)定一段時(shí)間后再次顯著增加,瓶形穿孔沖頭的穿孔力遠(yuǎn)大于圓柱形穿孔沖頭的穿孔力;穿透斷裂階段,圓柱形穿孔沖頭下的斷裂行為類似于沖裁斷裂,而瓶形穿孔沖頭下的約束增強(qiáng),其斷裂面近似呈L型。

    Abstract:

    Exploring the metal flow and penetration fracture behavior is important for application of piercing extrusion process of solid ingot for high-performance seamless tube. A piercing extrusion process from solid ingot ( ) to titanium alloy tube ( ) has been studied in this paper. Based on FE soft of DEFORM-2D, a thermo-mechanical coupling model being able to describe the metal flow and penetration fracture behavior was developed for the piercing process of piercing extrusion of solid ingot. The piercing processes by using two kinds of piercing punches were analyzed. The results indicated that: at initial stage of piercing process, the deformation characteristic is similar to forward extrusion, and then metal reverse flows, and the backward extrusion is showed until the end cap is removed; the piercing force increases rapidly under forward extrusion, and backward extrusion occurs when the force rise to the stable value, the piercing force decreases rapidly at penetration fracture stage after removing the end cap; under backward extrusion, the piercing force has a little change by using cylindrical piercing punch, but the force will significantly increase again after a short stable stage by using bottle piercing punch, and thus the piercing force by using bottle piercing punch is more greater than that by using cylindrical piercing punch; at penetration fracture stage, fracture behavior by using cylindrical piercing punch is similar to that in blanking process, but the fracture face by using bottle piercing punch presents an approximate L-shaped.

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張大偉,趙升噸,朱成成,張君,胡陽(yáng)虎,段麗華.鈦合金實(shí)心錠穿孔擠壓穿孔過程有限元分析[J].稀有金屬材料與工程,2016,45(1):86~91.[zhangdawei, zhangshengdun, zhuchengcheng, zhangjun, huyanghu, duanlihua. Finite element analysis of piercing process of piercing extrusion for titanium alloy solid ingot[J]. Rare Metal Materials and Engineering,2016,45(1):86~91.]
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  • 收稿日期:2014-02-19
  • 最后修改日期:2014-03-18
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  • 在線發(fā)布日期: 2019-01-04
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