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CMT工藝及其熱輸入對Al-Cu合金焊縫成形和氣孔的影響
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北京航空航天大學,英國克蘭菲爾德大學焊接工程研究中心

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中央高校基本科研業(yè)務費資助項目


Influence of Cold Metal Transfer Process and Its Heat Input on Weld Bead Geometry and Porosity of Aluminum-Copper Alloy Welds
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Beihang University,Cranfield University Welding Engineering Research Centre, UK

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    摘要:

    采用四種冷金屬過渡焊接工藝(CMT)分別在不同熱輸入水平下,使用ER2319焊絲進行AA2219-T851高強鋁合金的平板堆焊成形,全面分析其焊縫成形和氣孔分布特征。結果表明,常規(guī)CMT焊縫具有明顯指狀熔深特征,氣孔缺陷嚴重并呈全焊縫分布狀態(tài);CMT-P焊縫母材熔化面積明顯增加,氣孔數(shù)量顯著減少且在適當控制熱輸入時有助于消除氣孔;CMT-ADV焊縫也具有指狀熔深特征但熔深顯著減??;CMT-PADV焊縫具有顯著球形熔滴成形特征且熔深最小,兩工藝低熱輸入和對焊絲表面氧化膜的清理作用有助于消除氣孔。

    Abstract:

    Weld bead geometry and porosity of AA2219-T851 high strength aluminum alloy welds with ER2319 wire produced by different cold metal transfer (CMT) processes and its heat input were investigated. The results show that, a narrow finger-shaped geometry is observed using the conventional CMT process and a large number of gas pores exist in the lower and upper part of welds. Compared to that of CMT process, the weld melting area is increased using CMT-P process, and it is beneficial to reduce the porosity effectively with an appropriate heat input. Finger-shaped geometry with lower melting depth using CMT-ADV process and spherical-shaped bead geometry with lower dilution using CMT-PADV process is achieved, respectively. The gas pore is reduced predominantly and even eliminated due to the lower heat input and effective oxide cleaning of wire ends for the two processes.

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從保強,丁佳洛. CMT工藝及其熱輸入對Al-Cu合金焊縫成形和氣孔的影響[J].稀有金屬材料與工程,2016,45(3):606~611.[Cong Baoqiang, Ding Jialuo. Influence of Cold Metal Transfer Process and Its Heat Input on Weld Bead Geometry and Porosity of Aluminum-Copper Alloy Welds[J]. Rare Metal Materials and Engineering,2016,45(3):606~611.]
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  • 收稿日期:2014-02-08
  • 最后修改日期:2014-06-27
  • 錄用日期:2014-07-28
  • 在線發(fā)布日期: 2016-07-06
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