晶向與熱流方向偏離角較大的晶粒逐漸被淘汰,到達(dá)距引晶段底部26 mm處時(shí),<001>取向的晶粒與熱流方向之間的夾角平均值小于10°。螺旋選晶段的主要作用是獲得單一晶粒,其對(duì)晶粒的取向沒(méi)有優(yōu)化作用。螺旋選晶過(guò)程中,靠近螺旋通道外側(cè)的晶粒因受到螺旋通道較強(qiáng)的幾何阻礙逐漸失去生長(zhǎng)空間,而靠近螺旋通道內(nèi)側(cè)的晶粒通常被選為最終的單晶。螺旋選晶段對(duì)晶粒的選擇或淘汰與該晶粒在螺旋通道內(nèi)所處的位置(螺旋通道的內(nèi)側(cè)或外側(cè))有密切關(guān)系,而與晶粒的晶體學(xué)取向沒(méi)有必然聯(lián)系"/>

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鎳基單晶高溫合金螺旋選晶過(guò)程的數(shù)值模擬
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國(guó)家重點(diǎn)基礎(chǔ)研究發(fā)展計(jì)劃項(xiàng)目(2010CB631202,2011CB610406);國(guó)家自然科學(xué)基金項(xiàng)目(50827102,50931004);中國(guó)博士后科學(xué)基金(201104680)


Simulation of Grain Selection during Solidification of Ni base Single Crystal Superalloy in Spiral Grain Selector
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    摘要:

    采用ProCAST & CAFE模型,模擬了選晶法制備鎳基單晶高溫合金DD3過(guò)程中的晶粒組織演化。結(jié)果表明,選晶器引晶段的主要作用是優(yōu)化晶粒取向,隨著距引晶段底部距離的增加,<001>晶向與熱流方向偏離角較大的晶粒逐漸被淘汰,到達(dá)距引晶段底部26 mm處時(shí),<001>取向的晶粒與熱流方向之間的夾角平均值小于10°。螺旋選晶段的主要作用是獲得單一晶粒,其對(duì)晶粒的取向沒(méi)有優(yōu)化作用。螺旋選晶過(guò)程中,靠近螺旋通道外側(cè)的晶粒因受到螺旋通道較強(qiáng)的幾何阻礙逐漸失去生長(zhǎng)空間,而靠近螺旋通道內(nèi)側(cè)的晶粒通常被選為最終的單晶。螺旋選晶段對(duì)晶粒的選擇或淘汰與該晶粒在螺旋通道內(nèi)所處的位置(螺旋通道的內(nèi)側(cè)或外側(cè))有密切關(guān)系,而與晶粒的晶體學(xué)取向沒(méi)有必然聯(lián)系

    Abstract:

    Grain texture evolution during the directional solidification of Ni-base single crystal superalloy DD3 in spiral selector has been simulated by ProCAST&CAFE model. The results indicate that the main function of starter block is to optimize the grain orientations. The favorably <001> oriented grains would overgrow the unfavorable grains with increasing of the distance from the base of starter block, and when the distance is up to 26 mm, the average deviation of the grain orientations is controlled within 10?. Only one grain is allowed to grow into the cast by grain selecting in the spiral part, and no optimization occurs during grain orientation selection in the spiral. The grains near the outer wall of the spiral passage are always geometrically blocked by the spiral passage, and the grain near the inner wall of the spiral passage is usually selected as the final single crystal. It obviously depends on the location of the grains and has no apparent connection to the orientation of the grains whether the grains are selected or blocked in the spiral passage

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王 檸,劉 林,高斯峰,趙新寶,張 軍,傅恒志.鎳基單晶高溫合金螺旋選晶過(guò)程的數(shù)值模擬[J].稀有金屬材料與工程,2013,42(12):2558~2562.[Wang Ning, Liu Lin, Gao Sifeng, Zhao Xinbao, Zhang Jun, Fu Hengzhi. Simulation of Grain Selection during Solidification of Ni base Single Crystal Superalloy in Spiral Grain Selector[J]. Rare Metal Materials and Engineering,2013,42(12):2558~2562.]
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  • 收稿日期:2012-12-27
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