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Formation Process of Joints Brazing with Amorphous Filler Metal
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Formation Process of Joints Brazing with Amorphous Filler Metal
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The National Natural Science Foundation of China (50965012); The Doctoral Foundation of the Lanzhou University of Technology (BS01200902)

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    摘要:

    研究了銅基非晶釬料液相的生成和鋪展?jié)櫇襁^(guò)程。結(jié)果表明:非晶釬料由于熔化前固相擴(kuò)散比較充分,使得釬料中的共晶組織被破壞,生成了大量高熔點(diǎn)的銅固溶體以及銅和鎳的化合物,致使非晶釬料產(chǎn)生的液相相對(duì)晶態(tài)釬料少,因此液相鋪展和流動(dòng)過(guò)程較弱。而晶態(tài)釬料生成了大量液相,故液相的鋪展和流動(dòng)是晶態(tài)釬料釬焊的主過(guò)程。由于非晶態(tài)釬料非常薄,釬料中原子擴(kuò)散距離短,有利于快速溶進(jìn)基材;而普通釬料比較厚,溶解時(shí)間較非晶釬料長(zhǎng)得多。隨釬焊溫度的升高和保溫時(shí)間的延長(zhǎng),釬料殘余層的厚度減小。在相同的釬焊溫度和保溫時(shí)間下,非晶態(tài)釬料殘余層的厚度比晶態(tài)釬料小。

    Abstract:

    The formation, wetting and spreading process of the liquid amorphous filler metal were investigated. The results indicate that the eutectic phase of the amorphous filler metal is damaged and plenty of high melting-point copper solid solution and copper-nickel compound are generated due to the full solid-phase diffusion before melting. Therefore, relatively less liquid phase is produced by amorphous filler metal than crystalline filler metal and the liquid phase spreading and flow is weak. However, the crystalline filler metal generates a large amount of liquid phase. Spreading and flowing of the liquid phase is the main process of crystalline filler metal brazing. As the amorphous filler metal is very thin, the atomic diffusion distance is very short in the filler metal, which is quite favorable for the rapid dissolution into the base metals. The ordinary filler metal is relatively thick, and it tends to take longer time to dissolve than the amorphous filler metal. The thickness of the residual filler metal decreases with the increase of brazing temperature and dwell time. The thickness of the residual layer of amorphous filler metal is smaller than that of the crystalline filler metal under the same brazing temperature and dwell time.

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俞偉元,路文江,夏天東. Formation Process of Joints Brazing with Amorphous Filler Metal[J].稀有金屬材料與工程,2013,42(4):688~691.[Yu Weiyuan, Lu Wenjiang, Xia Tiandong. Formation Process of Joints Brazing with Amorphous Filler Metal[J]. Rare Metal Materials and Engineering,2013,42(4):688~691.]
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  • 收稿日期:2012-07-19
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