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Ti / Al TIG微熔釬焊界面行為及接頭斷裂行為
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國家自然科學(xué)基金 (50974046, 50904020)


Interface Characteristics and Facture Behavior of TIG Arc Welding-Brazed Ti/Al Dissimilar Alloys
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    摘要:

    以TIG電弧為熱源, AlSi5焊絲為填充材料,采用SEM、EDS、XRD對Ti-6Al-4V(TC4)鈦合金和AlMg6鋁合金異種材料TIG微熔釬焊的接頭、溫度場以及斷裂行為進(jìn)行了研究。試驗(yàn)表明:焊接接頭鋁母材側(cè)具備TIG填絲熔化焊特征,Ti母材處為釬焊特征。峰值溫度的升高能夠增加界面層厚度,峰值溫度升高,界面層組織趨于復(fù)雜。降低高溫停留時(shí)間能夠減小界面層厚度,但隨著峰值溫度增加,過快的冷卻速度會產(chǎn)生較大的內(nèi)應(yīng)力,形成貫穿界面的裂紋。鈦/鋁TIG微熔釬焊的斷裂,鋁側(cè)發(fā)生的斷裂是韌性+脆性的混合型斷裂,氣孔及微裂紋為斷裂起源。鈦合金的母材過量溶解或者熔化,會導(dǎo)致氣孔直徑增加,應(yīng)嚴(yán)格控制熱輸入量及鈦母材的熔化

    Abstract:

    With TIG arc as heat source and AlSi5 wire as filling mental, the dissimilar material joint fabricated by TIG arc welding-brazing process between Ti-6Al-4V (TC4) and AlMg6 was studied with SEM, EDS and XRD. The temperature field and fracture behavior of the joint was investigated. The results show that aluminum side of the weld joint reveals a typical property of wire fed TIG welding, while Ti side which is base metal shows a property of brazing welding. Thickness of the weld interface increases with higher peak temperature and the interface microstructure becomes more complicated. Reducing high-temperature residence time can cut down the thickness of the interface, but with the peak temperature increasing, big cooling speed produces high stress in the joint, thus forming cracks through the grain boundary. In Ti/Al brazing weld joint, cracks which grow from gas cavity and micro-cracks in Al side are a typical hybrid composed of ductile and brittle fracture. Besides, over melting and dissolving of the Ti base metal will enlarge the size of the gas cavity, so the quantity of the heat input and melting of the base metal must be strictly controlled.

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呂世雄,楊 濤,黃永憲,石經(jīng)緯,敬小軍,曲 杰. Ti / Al TIG微熔釬焊界面行為及接頭斷裂行為[J].稀有金屬材料與工程,2013,42(3):478~482.[Lü Shixiong, Yang Tao, Huang Yongxian, Shi Jingwei, Jing XiaoJun, Qu Jie. Interface Characteristics and Facture Behavior of TIG Arc Welding-Brazed Ti/Al Dissimilar Alloys[J]. Rare Metal Materials and Engineering,2013,42(3):478~482.]
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  • 收稿日期:2012-11-16
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