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Ti6Al4V鈦合金表面Zr-N合金化層的抗高溫摩擦磨損性能
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國家自然科學基金資助(51171154,51101127)


Tribology Behavior of Zr-N Alloying Layer on Ti6Al4V Alloy Surface at Elevated Temperature
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    摘要:

    為了改善鈦合金的高溫耐磨性能,采用鋯-氮離子共滲與異步滲(滲鋯后再氮化處理)兩種工藝技術分別在Ti6Al4V鈦合金表面制備致密的鋯-氮合金化改性層,對比研究了合金化層的組織結構特征和高溫摩擦磨損性能。結果表明,兩種工藝制備的Zr-N合金層表面均由ZrN相組成,異步滲改性層的內層則包含較厚的Zr-Ti固溶體,兩種等離子表面合金化層均使鈦合金表面硬度顯著提高。同樣溫度和處理時間條件下,異步滲合金化層的厚度約為鋯-氮共滲合金化層厚度的6倍,且氮化物層也較厚,原因歸于前者處理過程中Zr與Ti之間良好固溶特性的充分發(fā)揮及ZrN相的擴散障作用的有效抑制。300 ℃高溫下球盤摩擦磨損試驗結果表明,由于鋯-氮共滲合金化層深度較小,因而改善鈦合金基材耐磨性能的效果相對較低。鋯-氮異步滲處理則使Ti6Al4V鈦合金耐磨性能顯著提高,摩擦因數(shù)降低50%以上,比磨損率降低2個數(shù)量級,原因歸于該類合金化層高的表面硬度、大的層深、良好的高溫抗氧化性能及優(yōu)異表面承載能力的有機匹配。

    Abstract:

    The dense Zr-N alloying layers were prepared on the surface of Ti6Al4V alloy by two kinds of surface alloying processes to improve the wear resistance of Ti alloy at elevated temperature. One process is Zr-diffusing with nitriding simultaneously (synchronous surface alloying), and the other is nitriding after Zr-diffusing (asynchronous surface alloying). The microstructure and tribological property at elevated temperature of the modified surface layers were investigated. Results show that both the Zr-N diffusion layers consist of ZrN phase, and the asynchronous surface alloying with thick Zr-Ti solid solution layer is beneath the surface. The surface microhardness of the Ti6Al4V alloy was significantly increased by both Zr-N alloying layers. With the same time and temperature, the thickness of the asynchronous surface alloying layer was about 6 times of the synchronous surface alloying layer, because the asynchronous surface alloying has excellent solution and low diffusion inhibition. The results of the ball-on-disc wear tests indicate that the wear resistance at 300 °C of the synchronous surface alloying layer was not significantly improved because of the shallow diffusion depth. The asynchronous surface alloying reduced the wear rate obviously by two orders and the friction coefficient by 50% due to the high surface hardness, thick depth, good thermal oxidization resistance and big surface load-bearing ability.

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湯金鋼,劉道新,唐長斌,于首明,張曉化. Ti6Al4V鈦合金表面Zr-N合金化層的抗高溫摩擦磨損性能[J].稀有金屬材料與工程,2013,42(2):331~335.[Tang Jingang, Liu Daoxin, Tang Changbin, Yu Shouming, Zhang Xiaohua. Tribology Behavior of Zr-N Alloying Layer on Ti6Al4V Alloy Surface at Elevated Temperature[J]. Rare Metal Materials and Engineering,2013,42(2):331~335.]
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  • 收稿日期:2012-02-19
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