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基于單元生死技術(shù)的微熔滴沉積成形溫度場(chǎng)模擬與試驗(yàn)研究
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國(guó)家高技術(shù)研究發(fā)展計(jì)劃(2008AA03A238);國(guó)家自然科學(xué)基金項(xiàng)目(51105314);優(yōu)秀博士學(xué)位論文作者專項(xiàng)基金項(xiàng)目(2007B3)


Numerical Simulation for Temperature Field of Micro-Droplet Deposition Manufacture Based on Element Birth and Death Technology and Experimental Study
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    摘要:

    采用有限單元法和單元生死技術(shù),建立了氣動(dòng)按需熔滴沉積成形溫度場(chǎng)計(jì)算模型,模擬了7075鋁合金薄壁件微熔滴沉積過(guò)程溫度場(chǎng)的演變規(guī)律。結(jié)果表明:薄壁件成形溫度場(chǎng)隨熔滴沉積位置的移動(dòng)而呈現(xiàn)周向動(dòng)態(tài)變化,不同位置熔滴單元節(jié)點(diǎn)的熱循環(huán)曲線存在不同個(gè)數(shù)的溫度峰值和谷值;隨著沉積層高度的增加,1~10層相鄰搭接層間熔滴的冷卻速率降低,熔滴所在沉積層中的高溫區(qū)域逐漸擴(kuò)大,使零件在成形方向上呈現(xiàn)變化的溫度梯度,并導(dǎo)致1~10層相鄰層間熔滴結(jié)合處的晶粒尺寸發(fā)生變化。模擬結(jié)果與7075鋁合金薄壁件微熔滴沉積試驗(yàn)結(jié)果基本吻合,較好反映了實(shí)際成形過(guò)程中零件的溫度場(chǎng)變化規(guī)律。

    Abstract:

    The numerical model of temperature filed for micro-droplet deposition manufacture was established by adopting finite element method and element birth and death technology. The transient evolution of temperature filed was simulated during fabricating 7075 aluminium alloy thin-wall part by micro-droplets. The results show that the forming temperature filed of thin-wall part presents circumferentially dynamic change along with the moving of droplet depositing position; the thermal cyclic curves of different droplet element nodes include different number of temperature peak and valley values. With increasing the height of deposited layer, the cooling rate of adjacent overlapping droplets from the first to the tenth layers was decreased gradually, the high temperature region in deposited layer was enlarged gradually and the variable temperature gradient was shown in part building orientation, which causes the grain size of adjacent overlapping droplets to change. Experiments were carried out to validate the proposed numerical model in this paper. The simulated result and the experimental results are in good accordance.

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晁艷普,齊樂(lè)華,鐘宋義,羅 俊,楊 方.基于單元生死技術(shù)的微熔滴沉積成形溫度場(chǎng)模擬與試驗(yàn)研究[J].稀有金屬材料與工程,2013,42(2):282~287.[Chao Yanpu, Qi Lehua, Zhong Songyi, Luo Jun, Yang Fang. Numerical Simulation for Temperature Field of Micro-Droplet Deposition Manufacture Based on Element Birth and Death Technology and Experimental Study[J]. Rare Metal Materials and Engineering,2013,42(2):282~287.]
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  • 收稿日期:2012-02-11
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