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Ti6Al4V合金表面超音速火焰噴涂WC-12Co涂層組織及相分析
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Microstructure and Phase Analysis of WC-12Co Coatings Sprayed on Ti6Al4V Alloy by HVOF
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    摘要:

    采用超音速火焰噴涂在Ti6Al4V合金表面制備WC-12Co涂層,用掃描電子顯微鏡(SEM)、X射線衍射(XRD)、能譜 (EDS) 對涂層的組織形貌、物相結構、成分進行試驗分析。結果表明:涂層中無層狀分布,涂層整體致密,孔隙率低,與基體結合良好;涂層中呈團聚狀的粒子與粒子之間結合緊密,顆粒為彌散分布。這是因為超音速粒子的速度高能彌補堆垛不規(guī)則造成的孔隙,降低孔隙率,提高致密度;高速粒子變形充分,利于提高活性區(qū)域的面積,利于粒子與基體、粒子與涂層的結合。涂層中組成相除WC外,有少量Co3W3C和微量的W2C,未見金屬Co,Co在涂層中變成非晶態(tài)。分析認為:W2C的產生是在噴涂過程中由于WC熱分解,脫碳而生成的產物;Co3W3C是Co和WC在有氧環(huán)境下的反應產物,Co3W3C含量少是由于粉末在燃燒室中停留時間短。

    Abstract:

    WC-12Co coating was prepared by high-velocity oxygen fuel (HVOF) spraying on Ti6Al4V alloy. The microstructure, phase structure and composition of the coating were investigated by SEM, XRD and EDS, respectively. Results show that the whole coating is dense, of low porosity and bonds well with the substrate. There is no lamination in the coating. The agglomerated particles bond closely with each other and they are dispersively distributed. It is attributed to the high speed of supersonic particles, which can make up for the pores caused by the irregular stacking fault to decrease the porosity and increase the density. The high speed particles deform sufficiently and it is beneficial to increase the area of the active region and good for the combining between the particles and the substrate, as well as particles and the coating. There are a few of Co3W3C and trace W2C besides WC in the coating; there is no metal Co, which has become amorphous. It is thought that W2C comes from the thermal decomposition of WC during spraying while the Co3W3C is the reaction product of Co and WC in the oxygen atmosphere and its small amount is due to the short time of the powder staying in the combustion chamber.

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姬壽長,李爭顯,杜繼紅,查柏林,黃春良,王寶云,羅小峰,華云峰,王彥鋒. Ti6Al4V合金表面超音速火焰噴涂WC-12Co涂層組織及相分析[J].稀有金屬材料與工程,2012,41(11):2005~2009.[Ji Shouchang, Li Zhengxian, Du Jihong, Zha Bailin, Huang Chunliang, Wang Baoyun, Luo Xiaofeng, Hua Yunfeng, Wang Yanfeng. Microstructure and Phase Analysis of WC-12Co Coatings Sprayed on Ti6Al4V Alloy by HVOF[J]. Rare Metal Materials and Engineering,2012,41(11):2005~2009.]
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  • 收稿日期:2012-02-14
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