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K418合金顯微組織及其增壓器渦輪葉片熱裂的研究
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Research on Microstructure of K418 Alloy and Hot Tearing of Its Turbocharger Turbine Blades
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    摘要:

    針對K418合金增壓器渦輪葉片的熱裂問題進行了研究。采用光學顯微鏡和掃描電鏡分析了Al、Ti含量對K418合金顯微組織的影響。利用Thermo-Calc熱力學軟件計算了K418合金中可能析出的平衡相,并分析了Al、Ti含量變化對平衡相的影響。結果表明:Al、Ti含量增加后,K418合金的顯微組織發(fā)生了明顯變化,γ′的尺寸增大且形狀多樣化,(γ+γ′)共晶增多,導致裂紋優(yōu)先產生和擴展的部位增多;熱裂為枝晶組織斷裂,熱裂紋在枝晶間產生和擴展;Al、Ti含量的增加均提高了γ′的析出溫度和析出量,Al的影響尤為明顯;Al、Ti含量增加后,均擴大了合金的有效結晶溫度范圍,導致渦輪葉片產生熱裂。

    Abstract:

    The hot tearing of K418 alloy turbocharger turbine blades was investigated. The effects of aluminum and titanium content on the microstructure of K418 alloy were analyzed by optical microscope and scanning electronic microscope (SEM). The probable equilibrium phases in K418 alloy were calculated and the effects of changing of aluminum and titanium content on the equilibrium phases were studied by Thermo-Calc software. The results show that the microstructure of K418 alloy changes obviously with the aluminum and titanium content increasing. The size of γ′ and the amount of (γ+γ′) eutectic increase, resulting in more prior forming and propagating areas of the hot tearing. The hot tearing is caused by the fracture of dendrites structures, forming and propagating along the interdendrites. The precipitation temperature and mass fraction of γ′ rise with aluminum and titanium content increasing, and especially aluminum has a more important effect. The effective crystallization temperature interval is broadened with aluminum and titanium content increasing, which leads to the hot tearing of the turbine blades.

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石照夏,董建新,張麥倉. K418合金顯微組織及其增壓器渦輪葉片熱裂的研究[J].稀有金屬材料與工程,2012,41(11):1935~1939.[Shi Zhaoxia, Dong Jianxin, Zhang Maicang. Research on Microstructure of K418 Alloy and Hot Tearing of Its Turbocharger Turbine Blades[J]. Rare Metal Materials and Engineering,2012,41(11):1935~1939.]
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  • 收稿日期:2011-11-06
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