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高密度純鎢的低溫活化燒結工藝及其致密化行為
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國家杰出青年科學基金(50925416);國家自然科學基金(51074187);軍品配套項目(JPPT-115-5-1795)


Low-Temperature Activated Sintering Technology of High-Density Pure Tungsten and Its Densification Behavior
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    摘要:

    采用溶膠噴霧干燥-煅燒-氫熱還原法制備了BET粒徑為0.21 μm的超細純鎢粉末,并利用球磨處理進一步活化粉末。研究了超細純鎢粉末形貌及其性能隨球磨時間的變化特征,探索了未球磨、球磨5 h及球磨10 h 3種超細純鎢粉末燒結致密工藝,此外還詳細研究了純鎢燒結體組織形貌、晶粒尺寸及顯微硬度等性能隨燒結溫度及球磨時間的變化規(guī)律。結果表明,球磨處理對超細純鎢粉末的燒結起到了極大的活化作用,由球磨10 h粉末制成的壓塊在1900 ℃下燒結2 h其致密度即可達97.3%,比傳統(tǒng)微米級純鎢粉末制成的壓塊達到相同燒結致密度的溫度降低了600 ℃以上。同時,球磨處理可以大幅降低鎢粉的起始燒結溫度和再結晶溫度,獲得組織更加均勻細小、力學性能(硬度)更加優(yōu)良的鎢燒結體。

    Abstract:

    The superfine pure tungsten powder with a BET particle size of 0.21 μm was prepared by sol spray drying-calcination-hydrogen reduction process, and then it was treated by ball-milling activation. The changes of the morphology as well as other performance characteristics of the superfine pure tungsten powder with the increasing of ball-milling time were investigated, the sintering densification technologies of the as-received powder, the powders ball-milled for 5 h and 10 h, respectively, were explored. Additionally, the rules of properties changes such as the microstructure morphology, the grain size and the microhardness of the pure tungsten sintered body with sintering temperature and ball-milling time were studied in detail. Results show that the ball-milling treatment plays a great activation role in sintering of the superfine pure tungsten powder. When the green compact prepared by the powder milled for 10 h is sintered at 1900 °C for 2 h, the relative density of the sintered compact can reach 97.3%, the sinter temperature reduces by more 600 °C compared to that required for sintering the traditional micro scale powder compact. At the same time, ball-milling treatment can reduce the onset sintering temperature as well as recrystallization temperature substantially, so the sintered tungsten compact with much uniformer and finer microstructure and much better mechanical properties (hardness) can be obtained.

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韓 勇,范景蓮,劉 濤,成會朝,田家敏.高密度純鎢的低溫活化燒結工藝及其致密化行為[J].稀有金屬材料與工程,2012,41(7):1273~1278.[Han Yong, Fan Jinglian, Liu Tao, Cheng Huichao, Tian Jiamin. Low-Temperature Activated Sintering Technology of High-Density Pure Tungsten and Its Densification Behavior[J]. Rare Metal Materials and Engineering,2012,41(7):1273~1278.]
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  • 收稿日期:2011-07-24
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