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凝固參數(shù)對(duì)DZ125合金葉片類(lèi)鑄件微觀組織和性能的影響
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國(guó)家自然科學(xué)基金(50931004);國(guó)家重點(diǎn)基礎(chǔ)研究發(fā)展計(jì)劃項(xiàng)目(2006CB605202,2010CB631202);國(guó)家高技術(shù)研究發(fā)展計(jì)劃項(xiàng)目(2007AA03Z552)


Influence of Solidification Parameters on the Microstructure and Properties of DZ125 Superalloy Castings
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    摘要:

    應(yīng)用高速凝固定向凝固方法研究凝固工藝參數(shù) (抽拉速度、模殼保溫溫度) 對(duì)DZ125高溫合金鑄件組織及性能的影響。結(jié)果發(fā)現(xiàn),升高模殼保溫溫度可大幅度提高溫度梯度,并制備出晶粒挺直度更為優(yōu)良的鑄件。枝晶組織及γ′析出相在壁厚較大部位更為粗大,且均隨著抽拉速率及模殼保溫溫度的提高得到細(xì)化。顯微偏析隨抽拉速率的增加先減輕后加重,隨模殼保溫溫度的提高部分元素偏析加重,部分元素減輕;γ+γ'共晶含量隨抽拉速率的增大和模殼保溫溫度的提高而減少。鑄件經(jīng)標(biāo)準(zhǔn)熱處理后,枝晶組織模糊不清,γ'析出相由于凝固參數(shù)變化而引起的差異顯著減輕,且共晶組織幾乎全部消除。抽拉速率變化對(duì)熱處理態(tài)鑄件性能無(wú)顯著影響,但溫度梯度的提高改善了鑄件晶粒的挺直度,減小了晶粒偏離軸向的角度,提高了鑄件性能。

    Abstract:

    In this paper, the influences of withdrawal rates and mold heater zone temperature on the microstructures and the properties of heat treated castings were investigated. Results show that a better aligned grain structure and a much higher thermal gradient can be obtained in castings prepared by “high superheat” technique. Moreover, with elevating of withdrawal rates and mold heater zone temperature, the dendrite structures and size of γ′ phase are refined; dendrite structures and size of γ′ phase are larger in thicker zone. With the increase of withdrawal rates, γ+γ' eutectic fractions decreases but the micro-segregation decreases initially and then increases. With elevating of heating zone temperature, the γ+γ' eutectic fraction reduces and micro-segregation becomes severe except Ta. After heat treated, the dendrite structures of the castings become ambiguous and the γ′ phase prepared with various solidification parameters have no obvious difference. The properties of castings prepared with different withdrawal rates are almost the same, but that prepared with high thermal gradient has a better high temperature rupture life.

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葛丙明,劉 林,張 軍,傅恒志,湯 鑫,曹臘梅.凝固參數(shù)對(duì)DZ125合金葉片類(lèi)鑄件微觀組織和性能的影響[J].稀有金屬材料與工程,2012,41(5):840~846.[Ge Bingming, Liu Lin, Zhang Jun, Fu Hengzhi, Tang Xin, Cao Lamei. Influence of Solidification Parameters on the Microstructure and Properties of DZ125 Superalloy Castings[J]. Rare Metal Materials and Engineering,2012,41(5):840~846.]
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  • 收稿日期:2011-05-06
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