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一種新型噴射成形高溫合金熱變形機(jī)制
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黑龍江省教育廳項(xiàng)目(10051050);哈爾濱市青年基金(2004AFQXJ039)


Hot Deformation Mechanisms of a New Spray Formed Superalloy
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    摘要:

    采用噴射成形技術(shù)制備一種新型鎳基高溫合金,并對(duì)其進(jìn)行熱等靜壓處理。在Gleeble-3500熱力模擬試驗(yàn)機(jī)上進(jìn)行熱壓縮試驗(yàn),利用光學(xué)顯微鏡、掃描電鏡(SEM)以及透射電鏡(TEM)等方法對(duì)其變形機(jī)制進(jìn)行研究。結(jié)果表明,高應(yīng)變速率(10 s-1)下變形,摩擦產(chǎn)生的熱量使試樣的實(shí)際變形溫度高于名義變形溫度,促進(jìn)了動(dòng)態(tài)再結(jié)晶組織的形成;高應(yīng)變速率下形成的孿晶可進(jìn)一步激發(fā)滑移變形,而亞晶內(nèi)形成的大量位錯(cuò)對(duì)變形起到協(xié)調(diào)作用,保證了變形順利進(jìn)行;建立了再結(jié)晶晶粒尺寸模型,表明隨應(yīng)變速率的增加,晶粒尺寸減小,合金變形能力增加,這與實(shí)驗(yàn)結(jié)果相一致。

    Abstract:

    A new nickel base superalloy was prepared by spray forming process, which was then treated by hot-isostatic pressing. The hot compression tests were conducted under various testing conditions by a Gleeble-3500 thermal simulation instrument. The deformation mechanisms were studied by optical microscope, scanning electron microscope (SEM), and transmission electron microscope (TEM). The results show that the actual deformation temperature is higher than the nominal deformation temperature at the high strain rate of 10 s-1 due to the friction heating and thus the dynamic recrystallization (DRX) is promoted. The twin grain formed at the high strain rate can further excite sliding deformation, while lots of dislocation formed in subgrains can coordinate the deformation to ensure its proceeding. The model of the DRX grain size is established as lnd=8.26–0.058lnZ. It shows that at the fixed testing temperature, with the increase of Z parameter, viz. the increase of strain rate, the DRX grain is refined and the deformability is enhanced, which is consistent with the testing results.

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康福偉,孫劍飛,曹福洋,李 周,張國(guó)慶.一種新型噴射成形高溫合金熱變形機(jī)制[J].稀有金屬材料與工程,2010,39(7):1210~1214.[Kang Fuwei, Sun Jianfei, Cao Fuyang, Li Zhou, Zhang Guoqing. Hot Deformation Mechanisms of a New Spray Formed Superalloy[J]. Rare Metal Materials and Engineering,2010,39(7):1210~1214.]
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  • 收稿日期:2009-08-28
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