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AZ80合金高溫變形行為及加工圖
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國(guó)防基礎(chǔ)科研基金資助項(xiàng)目(305501)


Study on High-Temperature Deformation Behavior and Processing Map of AZ80 Alloy
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    摘要:

    為實(shí)現(xiàn)AZ80合金塑性成形的數(shù)值模擬和制定其合理的熱加工工藝,利用熱模擬機(jī)對(duì)AZ80合金進(jìn)行不同變形溫度和應(yīng)變速率的高溫壓縮變形行為研究。結(jié)果表明:AZ80合金的高溫流動(dòng)應(yīng)力-應(yīng)變曲線主要以動(dòng)態(tài)回復(fù)和動(dòng)態(tài)再結(jié)晶軟化機(jī)制為特征,峰值應(yīng)力隨變形溫度的降低或應(yīng)變速率的升高而增加;在真應(yīng)力-應(yīng)變曲線基礎(chǔ)上,建立的AZ80合金高溫變形的本構(gòu)模型較好地表征其高溫流變特性,模型計(jì)算精度高;同時(shí),利用建立的AZ80合金的DMM加工圖分析其變形機(jī)制和失穩(wěn)機(jī)制,從提高零件力學(xué)性能角度考慮,可以優(yōu)先選擇變形溫度為300~350 ℃、應(yīng)變速率為0.001~0.01 s-1的工藝參數(shù)。

    Abstract:

    In order to realize numerical simulation of plastic forming and to establish the reasonable hot formation process, the high-temperature compressive deformation behavior of AZ80 alloy was studied at various deformation temperatures and strain rates with Gleeble-1500. The experimental results show that the softening mechanism of dynamic recovery and dynamic recrystallization is a feature of high-temperature flow stress-strain curves of AZ80 alloy, and the peak stress increases with decreasing of the deformation temperature or increasing of the strain rate. Based on the true stress-strain curves, the established constitutive equation represents high temperature flow behavior of AZ80 alloy, and the calculated results of the flow stress are in good agreement with the experimental results of high temperature deformation of AZ80 alloy. Meanwhile, the obtained processing map of Dynamic Material Modeling (DMM) is used to analyze the deformation mechanism and the destabilization mechanism of AZ80 alloy; the optimal deformation processing parameters are the deformation temperatures ranging from 300 to 350 oC and strain rates ranging from 0.001 to 0.01 s-1, when the mechanical property of AZ80 alloy is taken into consideration.

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黃樹海,趙祖德,夏志新,蔡海艷,康 鳳,胡傳凱,舒大禹. AZ80合金高溫變形行為及加工圖[J].稀有金屬材料與工程,2010,39(5):848~852.[Huang Shuhai, Zhao Zude, Xia Zhixin, Cai Haiyan, Kang Feng, Hu Chuankai, Shu Dayu. Study on High-Temperature Deformation Behavior and Processing Map of AZ80 Alloy[J]. Rare Metal Materials and Engineering,2010,39(5):848~852.]
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  • 收稿日期:2009-05-03
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