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鎳基合金管材高溫高壓H2S/CO2環(huán)境中局部腐蝕研究
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國家自然科學基金項目(50601029,50771104)和教育部科學技術研究重點項目(106035)


Study on Local Corrosion of Nickel-Base Alloy Tube in the Environment of High Temperature and High Pressure H2S/CO2
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    摘要:

    冷加工強化的耐蝕合金管材成功用于酸性天然氣氣田已有多年的歷史,但是,局部活化的點蝕坑以及蝕坑中的應力集中是冷加工強化的耐蝕合金應力腐蝕開裂的重要機制。在高溫高壓釜中模擬了鎳基合金028在高溫高壓H2S/CO2環(huán)境下的腐蝕行為。結果發(fā)現(xiàn),鎳基合金028在高溫高壓H2S/CO2環(huán)境中的均勻腐蝕很輕微,但試樣表面有點蝕現(xiàn)象發(fā)生,有析出物的試樣點蝕更為顯著。XPS結果顯示,腐蝕后,硫元素只在鎳基合金表面鈍化膜的表層富集,鈍化膜以氫氧化物及氧化物為主,對基體有保護作用。對點蝕坑截面的EDS分析結果表明,硫元素在點蝕坑內(nèi)部富集,從而導致點蝕坑內(nèi)局部酸化,加速點蝕坑的擴大。

    Abstract:

    Cold worked CRAs (Corrosion Resistance Alloys) have been successfully used for corrosive sour gas wells for many years. However, the locally activated pitting and the consequential stress concentration is one of the main mechanisms of stress corrosion cracking failure of cold worked CRAs. The corrosion behavior of Ni-base alloy 028 was simulated in the environment with high temperatures and high partial pressures of H2S/CO2. The results show that the general corrosion of Ni-base alloy 028 was slight, but pitting corrosion happened on the surface of the alloy, and the pitting corrosion of the sample with precipitated phase was more obvious. The XPS results indicate that after corrosion, the element sulfur enriched only in the surface layer of the passive film, and the passive film which can protect the matrix was mainly composed of oxides and hydroxides. But the EDS analysis results of the cross section of pitting corrosion indicate that element sulfur enriched inside of the pitting, resulting in local acidification; consequently, the growth of the pitting was accelerated.

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陳長風,姜瑞景,張國安,鄭樹啟,戈 磊.鎳基合金管材高溫高壓H2S/CO2環(huán)境中局部腐蝕研究[J].稀有金屬材料與工程,2010,39(3):427~432.[Chen Changfeng, Jiang Ruijing, Zhang Guoan, Zheng Shuqi, Ge Lei. Study on Local Corrosion of Nickel-Base Alloy Tube in the Environment of High Temperature and High Pressure H2S/CO2[J]. Rare Metal Materials and Engineering,2010,39(3):427~432.]
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  • 收稿日期:2009-03-16
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