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立式離心場下鈦合金熔體充填及凝固過程研究
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Research on Mould Filling and Solidification of Titanium Alloy in Vertical Centrifugal Casting
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Supported by Ph.D. Program Foundation (B2008-27)

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    摘要:

    研究立式離心場下不同鑄造工藝參數(shù)對鈦合金熔體的充填及凝固缺陷形成的影響。結(jié)果顯示,立式離心場下得到的鈦合金鑄件質(zhì)量優(yōu)于重力場下的鑄件。立式離心場下,合金熔體由于受離心力和科氏力的作用,沿著與旋轉(zhuǎn)方向相對的型壁進(jìn)行充填,且熔體的截面面積隨充填長度的增加而逐漸減小,但是在內(nèi)澆口處由于速度降低導(dǎo)致截面面積有所回升。此外,鑄型的旋轉(zhuǎn)方向,旋轉(zhuǎn)半徑及旋轉(zhuǎn)速度直接影響鑄件缺陷的形成。旋轉(zhuǎn)方向直接影響合金熔體的充填順序,進(jìn)而影響合金熔體的凝固順序及缺陷位置。實(shí)驗(yàn)結(jié)果顯示,旋轉(zhuǎn)半徑及旋轉(zhuǎn)速度的增加有利于減少鑄件的缺陷體積。

    Abstract:

    The objective of this paper is to study the filling process of titanium alloy melt in vertical centrifugal casting, as well as the effect of processing parameters on the formation of defects of titanium alloy castings. Experimental results show that the castings obtained in the centrifugal field are better than that obtained in the gravity field. The molten metal sticks to one side of the mould which is opposite to the rotational direction to fill in the vertical centrifugal field. And the cross-sectional area of the molten metal in the runner decreases with increasing of filling length, but has a back-up trend at the inlet of ingate due to the decreases of filling velocity at the ingate. The processing parameters such as rotational direction, rotational radius and rotational velocity play an important role in the formation of defects of titanium alloy castings. Different rotational direction leads to different filling sequence of molten metal, which then affect the following solidification and the formation of the defects. Under the given rotational velocity, the volume of inner defects of castings decreases with increasing of rotational radius and rotational velocity.

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歷長云,王海燕,吳士平,許 磊,王狂飛,傅恒志.立式離心場下鈦合金熔體充填及凝固過程研究[J].稀有金屬材料與工程,2010,39(3):388~392.[Li Changyun, Wang Haiyan, Wu Shiping, Xu Lei, Wang Kuangfei, Fu Hengzhi. Research on Mould Filling and Solidification of Titanium Alloy in Vertical Centrifugal Casting[J]. Rare Metal Materials and Engineering,2010,39(3):388~392.]
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  • 收稿日期:2009-11-25
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