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納米顆粒增強(qiáng)Ni基復(fù)合鍍滲層的腐蝕與
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國家自然科學(xué)基金(50704022);江蘇省自然科學(xué)基金(BK2007591)資助


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    摘要:

    采用復(fù)合鍍滲工藝,對316L不銹鋼表面刷鍍的兩種納米陶瓷顆粒(非晶納米SiO2(n-SiO2)和納米SiC(n-SiC)顆粒)增強(qiáng)的復(fù)合鍍層進(jìn)行雙輝Ni-Cr-Mo-Cu多元共滲處理,成功地在316L不銹鋼表面制備了納米顆粒增強(qiáng)Ni基合金層。利用XRD、SEM和TEM對兩種復(fù)合鍍滲層的微觀組織進(jìn)行觀察,采用極化曲線、電化學(xué)阻抗譜(EIS)和沖刷腐蝕試驗(yàn)對兩種復(fù)合鍍滲層的耐蝕性和耐沖蝕性能進(jìn)行研究。對兩種顆粒增強(qiáng)的復(fù)合鍍滲層的微觀組織分析結(jié)果表明:在雙輝多元共滲工藝(1000 ℃)條件下,電刷鍍含n-SiO2顆粒的復(fù)合鍍滲層中的SiO2顆粒仍保持非晶態(tài);而電刷鍍含n-SiC顆粒的復(fù)合鍍滲層中的SiC顆粒已完全分解并與基體合金元素發(fā)生反應(yīng),導(dǎo)致在晶內(nèi)析出三元硅化物Cr6.5Ni2.5Si和沿晶界析出碳化物Cr23C6。在3.5%NaCl(質(zhì)量分?jǐn)?shù), 下同)溶液中的電化學(xué)腐蝕實(shí)驗(yàn)結(jié)果表明:SiO2顆粒增強(qiáng)的復(fù)合鍍滲層存在明顯的鈍化區(qū),點(diǎn)蝕電位和維鈍電流密度與Ni基合金滲層的十分接近,而電刷鍍含SiC顆粒增強(qiáng)的復(fù)合鍍滲層處于活化狀態(tài),但其耐蝕性能仍略強(qiáng)于不銹鋼;兩種復(fù)合鍍滲層的EIS圖譜均呈現(xiàn)單容抗弧特征,與Ni基合金滲層相比,SiO2顆粒增強(qiáng)的復(fù)合鍍滲層的容抗弧幅值略微減少,而SiC顆粒增強(qiáng)的復(fù)合層的容抗弧幅值明顯下降,但仍略高于316L不銹鋼。在液/固兩相流(10%HCl+10%石英砂)條件下的沖刷腐蝕實(shí)驗(yàn)結(jié)果表明:SiO2顆粒增強(qiáng)的復(fù)合鍍滲層具有最佳的耐沖蝕性能,而316L不銹鋼的耐沖蝕性能最差

    Abstract:

    Two kinds of nanoparticles reinforced with Ni-based composite alloying layer were prepared by double glow plasma alloying on AISI 316L stainless steel surface, where Ni/amorphous nano-SiO2 and nano-SiC were firstly predeposited by brush plating. The microstructure of the two kinds of nanoparticles was investigated by XRD, SEM and TEM. Their corrosion resistance and erosion-corrosion resistance were analyzed by Tafel Plot, electrochemical impedance spectroscopy (EIS) and erosion-corrosion tests. The results indicate that under the alloying temperature (1000 oC) condition, the amorphous nano-SiO2 particles still kept the amorphous structure, whereas the nano-SiC particles was decomposed and Ni and Cr reacted with SiC to form Cr6.5Ni2.5Si and Cr23C6. The corrosion test results indicate that the alloying layer reinforced by amorphous nano-SiO2 particles display passivation, and the pitting potential (Epit) and passive current (ip) are slightly smaller than that of single alloying layer, whereas the Ni-based alloying layer reinforced by nano-SiC particles is active in 3.5% NaCl solution (mass fraction, similarly hereinafter). The results of impedance spectroscopy of measured samples show that the Nyquist plots of Ni-based alloying layers consisted of single capacitance arc. Compared with the single alloying layer, the capacitance arc of the amorphous nano-SiO2 particles reinforced by Ni-based composite alloying layer is slightly decreased. The capacitance arc of alloying layer reinforced by nano-SiC particle is lower than that of the single alloying layer and nano-SiO2 particles reinforced by Ni-based composite alloying layer, but still higher than that of 316L substrate. The erosion-corrosion results indicate that the alloying layer reinforced by amorphous nano-SiO2 particles show the highest erosive-corrosive resistance of the three alloying layers, while the 316L stainless steel is the worst

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徐 江,卓城之,韓德忠,劉林林.納米顆粒增強(qiáng)Ni基復(fù)合鍍滲層的腐蝕與[J].稀有金屬材料與工程,2010,39(2):318~324.[Xu Jiang, Zhuo Chengzhi, Han Dezhong, Liu Linlin.[J]. Rare Metal Materials and Engineering,2010,39(2):318~324.]
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  • 收稿日期:2009-08-17
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