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鈦合金環(huán)形管成形模具參數(shù)優(yōu)化
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國家重點基礎(chǔ)研究發(fā)展計劃(2007CB613807);教育部“新世紀優(yōu)秀人才支持計劃”(NCET-07-0696);國家科技支撐計劃(2007BAE07B03)


Optimization of Die Parameters for Titanium Ring Pipe Formation
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    摘要:

    在MSC/Superform有限元模擬軟件和彈塑性有限元理論的基礎(chǔ)上,建立了鈦合金環(huán)形管成形過程的計算機模擬系統(tǒng)。選取阿基米德螺旋線為牛角芯模中心線設(shè)計模具,采用中頻感應(yīng)加熱方法,對阿基米德常數(shù)、擴徑比、彎曲角度等模具參數(shù)進行優(yōu)化模擬。分析可得:(1)阿基米德螺線系數(shù)的合理選取能夠保證獲得較好的壁厚均勻性,模擬得到本工藝較佳系數(shù)為1.0;(2)擴徑比太大,容易出現(xiàn)起皺、減薄等缺陷;擴徑比偏小,腹部增厚、壁厚均勻性降低,本工藝合適的擴徑比為1.33;(3)彎曲角度太小,彎管成形過程變形劇烈,成形后彎管的力學(xué)性能等不能較好滿足要求;彎曲角度太大,變形過程平穩(wěn),但隨著推制阻力的增大導(dǎo)致推制困難,本工藝較佳彎曲角度為40o。通過正交試驗方法驗證得到:在上述參數(shù)條件下可以獲得壁厚均勻、耐高壓、等強度的鈦合金環(huán)形管。

    Abstract:

    A computer simulation system of the ring pipe bending process of titanium alloys was established using MSC/Superform finite element simulation software on the basis of elastic-plastic finite element theory. The Archimedes spiral was selected as the center axis of the ox-horn die with small bending radius for maintaining the continuity of the curvature radius. Optimization simulation of die parameters such as Archimedes constant, expanding diameter ratio and bending angle was carried out by mid-frequency induction heating method. The conclusions are as follows: (1) the reasonable Archimedes constant can ensure the sound uniformity of the wall thickness and the optimized constant was 1.0 according to the simulation; (2) the too higher expanding diameter ratio would induce easily some defects such as crinkles and thickness-decrease, while the too lower ratio would induce thickness-increase of the abdomen and uniformity-decrease of the wall-thickness; thus the preferred ratio value was 1.33 for the process; (3) if the bending angle was too small, the pipe bending progress was severe and the mechanical properties of the obtained pipe could not satisfy the requirements well; if the angle was too large, the bending progress was stable, but the thrust became difficult as the increase of the thrust resistance; therefore, the preferred bending angle was 40° for the process. The titanium ring pipe with uniform wall thickness, high-voltage-resistance and equal strength was obtained using the above mentioned parameters, detected by the orthogonal test.

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戴 毅,曾衛(wèi)東,楊英麗,趙恒章,趙 彬,周義剛.鈦合金環(huán)形管成形模具參數(shù)優(yōu)化[J].稀有金屬材料與工程,2009,38(10):1801~1806.[Dai Yi, Zeng Weidong, Yang Yingli, Zhao Hengzhang, Zhao Bin, Zhou Yigang. Optimization of Die Parameters for Titanium Ring Pipe Formation[J]. Rare Metal Materials and Engineering,2009,38(10):1801~1806.]
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  • 收稿日期:2008-12-07
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