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等離子噴涂納米Al2O3-13TiO2陶瓷涂層研究
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國(guó)家自然科學(xué)基金資助項(xiàng)目(59975046);江蘇省自然科學(xué)基金重點(diǎn)招標(biāo)項(xiàng)目(BK2004005)


Study on Nanostructured Al2O3-13TiO2 Ceramic Coatings by Plasma-Spraying
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    摘要:

    以常規(guī)和納米團(tuán)聚體Al2O3-13TiO2(ω/%,下同)復(fù)合陶瓷粉末為原料,采用等離子噴涂工藝在TiAl合金表面制備常規(guī)和納米結(jié)構(gòu)陶瓷涂層。用掃描電鏡(SEM)和X射線衍射(XRD)儀分析粉末和涂層形貌、微觀結(jié)構(gòu)及相組成,同時(shí)對(duì)納米結(jié)構(gòu)涂層的微觀組織形成機(jī)制進(jìn)行了討論。結(jié)果表明:常規(guī)復(fù)合陶瓷涂層呈典型的等離子噴涂層狀堆積特征;納米結(jié)構(gòu)復(fù)合陶瓷涂層由部分熔化區(qū)以及與常規(guī)等離子噴涂類(lèi)似的片層狀完全熔化區(qū)組成。根據(jù)組織結(jié)構(gòu)的不同,部分熔化區(qū)又分為亞微米A12O3粒子鑲嵌在TiO2基質(zhì)相的三維網(wǎng)狀或骨骼狀結(jié)構(gòu)的液相燒結(jié)區(qū)和經(jīng)過(guò)一定長(zhǎng)大但仍保持在納米尺度的殘留納米粒子的固相燒結(jié)區(qū),不同的部分熔化組織源于復(fù)合陶瓷粉末中A12O3與TiO2之間的熔點(diǎn)差異。由于等離子噴涂過(guò)程中涂層沉積時(shí)的快速凝固作用,不管是常規(guī)還是納米涂層都以亞穩(wěn)相γ-A12O3為主。

    Abstract:

    The conventional and nanostructured Al2O3-13TiO2 composite ceramic coatings(ω/%, similarly hereinafter) were fabricated by plasma spraying on TiAl alloy surface with conventional and nanostructured agglomerated powders as starting materials. The morphology, microstructure and phase composition of the powder and the coating were investigated by means of scanning electron microscopy (SEM) and X-ray diffractometry (XRD). Meanwhile, the formation mechanism of the coating microstructure was discussed. The results show that the conventional composite ceramic coating presents typical plasma-spraying lamellar accumulation structure. However, the nanostructured ceramic coating consists of not only fully melted regions but also partially melted regions, and the fully melted region has a lamellar-like structure as conventional coating. According to the different microstructure, the partially melted regions can be divided into liquid-phase sintered regions (three-dimensional net or skeleton-like structure: submicron Al2O3 particles distributed in the TiO2 matrix) and solid-phase sintered regions (residual nanoparticles have grown to some extent but still remained nano-scale). The different partially melted regions come from the difference of the melting point between A12O3 and TiO2. The main phase, in both the conventional and nanostructured coating, is the metastable phase of γ-Al2O3 due to the rapid solidification during the deposition of plasma spraying.

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田宗軍,王東生,沈理達(dá),劉志東,黃因慧.等離子噴涂納米Al2O3-13TiO2陶瓷涂層研究[J].稀有金屬材料與工程,2009,38(10):1740~1744.[Tian Zongjun, Wang Dongsheng, Shen Lida, Liu Zhidong, Huang Yinhui. Study on Nanostructured Al2O3-13TiO2 Ceramic Coatings by Plasma-Spraying[J]. Rare Metal Materials and Engineering,2009,38(10):1740~1744.]
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  • 收稿日期:2008-09-01
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