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直流脈沖電流對(duì)鋁合金的損傷修復(fù)和電阻評(píng)估
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Damage Healing of Aluminum Alloys by D. C. Electropulsing and Evaluation by Resistance
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    摘要:

    用拉伸試驗(yàn)對(duì)4043和2024 T4鋁合金造成損傷和冷加工硬化,施加的應(yīng)力處于屈服強(qiáng)度和抗拉強(qiáng)度之間。2024 T4鋁合金在225 MPa下循環(huán)到其半壽命(85 000次)造成疲勞損傷。被損傷的試件用直流電脈沖處理。用電橋分別測量原始試件、損傷試件和電脈沖處理試件的電阻。結(jié)果表明,隨著脈沖處理時(shí)間的增加,4043鋁合金拉伸造成損傷的試件延伸率增加,屈服強(qiáng)度和抗拉強(qiáng)度減小;0.5 s脈沖處理試樣的力學(xué)性能十分接近未損傷試樣的性能。2024 T4鋁合金的疲勞損傷試件經(jīng)0.8s電脈沖處理后的壽命顯著提高。經(jīng)過疲勞或拉伸損傷的鋁合金電阻明顯增加,再經(jīng)電脈沖處理后電阻減小,但是其電阻仍高于原始試件。處理時(shí)間對(duì)最終的電阻值影響很小,但是力學(xué)性能隨處理的時(shí)間不同差別很大。雖然電阻可描述鋁合金的損傷,但是它對(duì)力學(xué)性能不十分敏感,因此電阻不是一個(gè)很好的表證損傷愈合的方法。組織觀察顯示,經(jīng)過電脈沖處理后損傷得到部分愈合,并存在再結(jié)晶現(xiàn)象。

    Abstract:

    The damage and cold work hardening of 4043 and 2024 T4 aluminum alloy were introduced by tensile test under the applied stress between the yield strength and ultimate tensile strength. Fatigue damage of 2024 T4 aluminum alloy was introduced by cycling to half of fatigue life (85 000 cycles) at 225 MPa. Then the damaged specimens were healed by D. C. electropulsing. The electric resistances of as-received, damaged and healed specimens were measured by electric bridge, respectively. The results show that the elongation increases, and yield strength and ultimate strength decrease with the increase of healing time for the 4043 aluminum alloy tensile damaged specimen. The mechanical properties of the 4043 aluminum alloy damaged specimens treated by a 0.5 s electropulsing are close to the values of undamaged specimens. Fatigue life is considerably prolonged by a 0.8 s electropulsing treatment for the fatigue damaged specimen of 2024 T4 aluminum alloy. The electric resistance of aluminum alloys increases obviously after fatigue or tension damage, and decreases after electropulsing treatment, but it is still larger than that of the as-received specimen. The treatment time has little influence on the final resistances, but the mechanical properties are quite different for the samples treated by various electropulsing time. Although the resistance can describe the damage of aluminum alloys, it is not very sensitive to the mechanical properties, so it can not be considered as a good criterion for healing evaluation. The observation of microstructure reveals that the damages can be partly healed after D. C. electropulsing, and recrystallizaton phenomenon appears.

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喬生儒,李艷麗,李 云,張程煜.直流脈沖電流對(duì)鋁合金的損傷修復(fù)和電阻評(píng)估[J].稀有金屬材料與工程,2009,38(4):570~573.[Qiao Shengru, Li Yanli, Li Yun, Zhang Chengyu. Damage Healing of Aluminum Alloys by D. C. Electropulsing and Evaluation by Resistance[J]. Rare Metal Materials and Engineering,2009,38(4):570~573.]
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  • 收稿日期:2008-03-17
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