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富釹相對燒結(jié)NdFeB磁體耐腐蝕性的影響
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TG178 TM271.3

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國家自然科學(xué)基金(50371002,50201001):北京市教委科技發(fā)展項目(Km200310005019):北京市新星項目(2003803)資助


The Effect of Nd-Rich Phase for Sintered NdFeB Corrosion Resistance
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    摘要:

    研究了Nd2Fe14B單晶、傳統(tǒng)燒結(jié)NdFeB磁體和放電等離子燒結(jié)(簡稱SPS)NdFeB磁體在電解液溶液中的電化學(xué)特性。采用掃描電子顯微鏡和電子能譜分析了磁體的微觀組織成分。結(jié)果表明在3.5%NaCI溶液的極化曲線中,Nd2Fe14B單晶具有最高的電化學(xué)腐蝕電位,放電等離子燒結(jié)NdFeB磁體的腐蝕電位高于傳統(tǒng)燒結(jié)NdFeB磁體。與傳統(tǒng)燒結(jié)NdFeB磁體相比,放電等離子燒結(jié)NdFeB磁體富Nd相具有獨特的分布形態(tài),主相Nd2Fe14B晶粒細小、均勻,富釹相在主相晶粒邊界上分布較少,主要集中在三角晶界處。這種組織結(jié)構(gòu)有效地抑制了磁體沿富釹相發(fā)生晶間腐蝕的過程,磁體因此具有良好的耐腐蝕性能。此外,從不同稀土含量的燒結(jié)NdFeB磁體的高壓加速實驗中可以看出磁體的腐蝕速度隨稀土含量的增加而增大。以上結(jié)果表明富Nd相的化學(xué)特性及其分布狀態(tài)和含量是決定合金耐蝕性能的關(guān)鍵,它在合金中以網(wǎng)絡(luò)狀分布在主相晶粒邊界上,并決定了燒結(jié)NdFeB易于發(fā)生選擇性晶間腐蝕,從而導(dǎo)致耐蝕性差。

    Abstract:

    The electrochemical properties of Nd2Fe14B single crystal grain,conventional sintered NdFeB and SPS NdFeB in electrolyte were studied. The microstructures and compositions of the magnets were investigated with scanning electron microscope (SEM) and energy dispersive X-ray detector (EDX). Polarization curves in 3.5% NaCl solution show that Nd2Fe14B single crystal grain has displayed most positive corrosion potential and the SPS NdFeB magnet has more noble potentials compared with the conventional sintered one. Compared with conventional sintered NdFeB magnet,SPS processed magnet has original microstructure i.e. the grain size of the Nd2Fe14B main phase is fine and uniform,and the fine Nd-rich phase does not form along the grain boundaries of main phase,but agglomerates into the triple junctions. The pathways for corrosion propagation are restricted and the inter-granular corrosion process though Nd-rich phase in the magnet is suppressed effectively. Therefore,the SPS NdFeB magnet possesses excellent corrosion resistance. Autoclaves test indicates that a strong correlation has been established between an increase in the total rare earth level,which corresponds to the amount of Nd-rich phase,and an increase in the corrosion rate. The results show that chemical character; microstructure and the amount of Nd-rich phase determine the corrosion resistance of magnets and indicate an intergranular corrosion leads to poor corrosion resistance.

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劉衛(wèi)強 岳明 張久興 王公平 李濤.富釹相對燒結(jié)NdFeB磁體耐腐蝕性的影響[J].稀有金屬材料與工程,2007,36(6):1066~1069.[Liu Weiqiang, Yue Ming, Zhang Jiuxing, Wang Gongping, Li Tao. The Effect of Nd-Rich Phase for Sintered NdFeB Corrosion Resistance[J]. Rare Metal Materials and Engineering,2007,36(6):1066~1069.]
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