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冷坩堝連續(xù)熔鑄與定向凝固Ti6A14V合金的溫度場(chǎng)計(jì)算
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TF19 TF748.423

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國(guó)家自然科學(xué)基金重大項(xiàng)目(50395102)資助


Temperature Field Calculation on Cold Crucible Continuous Melting and Directional Solidification of Ti6Al4V Alloy
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    摘要:

    為有效利用冷坩堝,更優(yōu)控制工藝參數(shù),獲得冶金質(zhì)量良好的鑄棒,本文對(duì)冷坩堝連續(xù)熔鑄與定向凝固Ti6A14V溫度場(chǎng)進(jìn)行計(jì)算。根據(jù)電磁場(chǎng)的感應(yīng)加熱形成上下料棒、電磁壓力形成駝峰的情況確定邊界條件;采用拋物線逼近確定駝峰形狀;對(duì)運(yùn)動(dòng)單元所處位置的識(shí)別實(shí)現(xiàn)連鑄過程。對(duì)功率52kW、速度為3mm/min的條件下進(jìn)行計(jì)算。結(jié)果表明,料棒在45s時(shí)開始熔化,在70s時(shí)形成駝峰,然后熔體獲得一定的過熱度,形成凝殼,在115s熔體達(dá)到最高溫度;抽拉過程中上送料能完全熔化,溫度場(chǎng)基本穩(wěn)定,凝固界面的形狀和位置基本不變,凝固界面的形狀為中間平直、兩端上翹,傳熱基本以軸向傳熱為主。相同條件下進(jìn)行實(shí)驗(yàn),實(shí)驗(yàn)結(jié)果與計(jì)算結(jié)果相符合,從而證明計(jì)算程序在計(jì)算冷坩堝連續(xù)熔鑄與定向凝固溫度場(chǎng)是有效的。

    Abstract:

    In order for making efficient use of the cold crucible, optimizing technological parameters and obtaining perfect metallurgy quality billets, the temperature fields of the cold crucible continuous melting and directional solidification of Ti6Al4V have been calculated. Boundary conditions were determined according to the feeding billet and fresh billet formed by induction heating, the meniscus formed by electromagnetic force. The meniscus shape was obtained from the parabola approaching the experimental one. Continuous casting was achieved by distinguishing from the moving unit at different positions. The calculation results under the conditions of 52 kW and 3 mm/min velocity show that the feeding billet begin to melt at 45 s and the meniscus was formed at 70s, then the melt had superheat degree and the skull was formed, the melt reached the highest temperature at 115 s. The feeding billet was melted completely and the temperature field was steady, the shape and the position of solidification front were invariable in the process of continuous melting and directional solidification. The solidification front was planar in the middle but upwarp on both sides, most of heat was transferred in axial direction. Experimental results are agreement with the calculation results, which proves that the procedure is accurate for calculating the temperature field of cold crucible continuous melting and directional solidification.

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陳瑞潤(rùn) 丁宏升 郭景杰 梁富振 張子欽 畢維生 劉林 傅恒志.冷坩堝連續(xù)熔鑄與定向凝固Ti6A14V合金的溫度場(chǎng)計(jì)算[J].稀有金屬材料與工程,2007,36(10):1722~1727.[Chen Ruirun, Ding Hongsheng, Guo Jingjie, Liang Fuzhen, Zhang Ziqin, Bi Weisheng, Liu Lin, Fu Hengzhi. Temperature Field Calculation on Cold Crucible Continuous Melting and Directional Solidification of Ti6Al4V Alloy[J]. Rare Metal Materials and Engineering,2007,36(10):1722~1727.]
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  • 最后修改日期:2006-11-22
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