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3D C/SiC復合材料在復雜環(huán)境試驗中性能演變的兩重性
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國家杰出青年基金項目(50425208)資助


Dualism in Evolution of 3D C/SiC Composites under Complex Environmental Testing
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    摘要:

    用減壓化學氣相浸滲法(LPCVI)制備2組3D C/SiC復合材料,其中一組具有不同厚度的PyC界面層,另一組PyC界面層厚度一定,但經(jīng)過熱處理.對C/SiC復合材料在復雜環(huán)境中性能演變的兩重性,即確定性和隨機性進行了研究.結(jié)果表明,殘余強度及其波動性對評價材料的環(huán)境適應性和可靠性是必需的.界面層和涂層是對氧化環(huán)境最敏感的微結(jié)構(gòu)控制單元.以敏感度排序,3種環(huán)境參數(shù)依次是溫度、氣氛和應力.氣氛參數(shù)的排序是氧氣、水和鹽,應力參數(shù)的排序是疲勞/蠕變,蠕變和疲勞.應力通過增加涂層裂紋及寬度從而加速復合材料的性能演變.氧化物薄膜有利于涂層裂紋封填,水能促進這種封填,然而疲勞/蠕變應力會使涂層裂紋封填失效.因此包括有氧氣、水、疲勞和蠕變的環(huán)境是所有環(huán)境中最惡劣的.為了使復合材料具有自適應性,PyC的厚度應為最優(yōu),以提高熱處理的效果;需保持適中的涂層氧化速率,以提高近表面抗氧化性.而適中的氧化速率是由溫度和氧化氣體分壓來控制的.

    Abstract:

    Three-dimensional (3D) C/SiC composites with a CVD SiC coatings and a PyC interphase were prepared by low-pressure chemical vapor deposition method. The interphase was annealed and changed in thickness. Dualism, certainty and randomicity, in the evolution of C/SiC composites under complicated environments were investigated. The results show that residual strength and its fluctuation are important when evaluating environmental adaptability and reliability. The interphase and coatings are the key microstructural units most sensitive to oxidizing environments. The three parameters to be considered, in order of importance, are temperature, atmosphere and stress sensitivity. The most significant atmosphere is oxygen, followed by water and salt, while the most important stress parameters are fatigue/creep interaction, creep and fatigue. Stress promotes degradation of the composites due to opening of cracks in the coatings. An oxide film on the coatings is best to seal these cracks, and water can accelerate this sealing. However, a fatigue/creep interaction stress causes sealing failure, and then the environment including oxygen, water, fatigue and creep is the worse one of all. For the composites to be self-adaptable, the PyC thickness should be optimum for increasing annealing effect, and the coatings should be oxidized at a moderate rate for increasing resistance to oxidation. The temperature and the partial pressure of oxidizing gases control the moderate rate.

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成來飛 徐永東 張立同 欒新剛 董寧.3D C/SiC復合材料在復雜環(huán)境試驗中性能演變的兩重性[J].稀有金屬材料與工程,2006,35(4):521~527.[Cheng Laifei, XuYongdong, Zhang Litong, Luan Xingang, Dong Ning. Dualism in Evolution of 3D C/SiC Composites under Complex Environmental Testing[J]. Rare Metal Materials and Engineering,2006,35(4):521~527.]
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