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Ti-6Al-4V電弧熔絲增材軋制復(fù)合制造的有限元模擬
作者:
作者單位:

1.中國科學(xué)院金屬研究所;2.中航工業(yè)北京航空制造工程研究所

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中圖分類號(hào):

TG44

基金項(xiàng)目:

國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目資助(2016YFB0701304)


Finite Element Simulation of Hybrid Manufacturing of Ti-6Al-4V by Wire Arc Additive Manufacturing and Rolling
Author:
Affiliation:

1.Institute of Metal Research, Chinese Academy of Sciences;2.AVIC Manufacturing Technology Institute

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    摘要:

    增材制造過程中由于在凝固及隨后的冷卻階段易產(chǎn)生殘余應(yīng)力,從而影響部件的成形和使用。在增材過程中引入軋制工序,可望降低宏觀殘余應(yīng)力,從而降低部件的變形。本文通過建立Ti-6Al-4V鈦合金電弧熔絲增材與層間軋制復(fù)合成形過程的有限元模型,研究圓柱形軋輥條件下不同壓下量對(duì)部件溫度、應(yīng)力、應(yīng)變及殘余應(yīng)力分布的影響規(guī)律。結(jié)果表明,層間軋制可顯著降低沉積層金屬中的殘余宏觀應(yīng)力;同時(shí)降低對(duì)基板的整體應(yīng)力。采用圓柱形軋輥并增加壓下量可顯著降低宏觀殘余應(yīng)力,還可以通過塑性變形改變材料的微觀組織,提高材料性能,為復(fù)合增材工藝的優(yōu)化指明了方向。

    Abstract:

    In Wire Arc Additive Manufacturing (WAAM), residual stress is easily generated during solidification and subsequent cooling, which affects the formation and use of the components. In this paper, finite element simulations are carried out to investitgate the influence of roller reductions on the temperature, stress, strain and residual stress distribution in components during the hybrid forming of Ti-6Al-4V alloy by WAAM and interlayer rolling. The results show that interlayer rolling reduce the residual macroscopic stress significantly in the deposited metal, and at the same time reduce the overall stress on the substrate. Increasing reduction can reduce significantly the macroscopic residual stresses and distorsion of the components. The microstructure of the material can be changed dramatically by the plastic deformation after rolling, which lead to a new route for the optimization of the microstructure during additive manufcturing.

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鞠洪濤,徐東生,單飛虎,楊銳. Ti-6Al-4V電弧熔絲增材軋制復(fù)合制造的有限元模擬[J].稀有金屬材料與工程,2020,49(3):878~882.[Ju Hongtao, Xu Dongsheng, Shan Feihu, Yang Rui. Finite Element Simulation of Hybrid Manufacturing of Ti-6Al-4V by Wire Arc Additive Manufacturing and Rolling[J]. Rare Metal Materials and Engineering,2020,49(3):878~882.]
DOI:10.12442/j. issn.1002-185X.17Ti2019229

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  • 收稿日期:2019-06-24
  • 最后修改日期:2019-09-03
  • 錄用日期:2019-09-04
  • 在線發(fā)布日期: 2020-04-08
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