2制備金屬鈦粉過(guò)程存在的效率低、脫氧不徹底的技術(shù)瓶頸,本論文基于TiO2分步還原的熱力學(xué)平衡特點(diǎn),結(jié)合鎂鈣電負(fù)性差異,提出了多級(jí)深度還原法直接制備鈦單質(zhì)的工藝:即TiO2先鎂熱自蔓延一次還原得到一次還原產(chǎn)物,然后將一次還原產(chǎn)物進(jìn)行鈣熱深度還原制備還原鈦粉的新思路。采用對(duì)比研究法,考察了TiO2鎂熱還原和鈣熱還原的熱力學(xué)及動(dòng)力學(xué)差異;考察了鎂熱一次還原過(guò)程中TiO2機(jī)制與還原程度,以及一次還原產(chǎn)物不同深度還原模式下脫氧機(jī)制。結(jié)果表明:一次還原產(chǎn)物先酸浸預(yù)除雜,然后進(jìn)行鈣熱深度還原更利于徹底脫氧,最終制備出氧含量?jī)H為0.21%,純度>99.0%可以商用的鈦粉。"/>

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多級(jí)深度還原法直接制備鈦粉
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1.多金屬共生礦生態(tài)化冶金教育部重點(diǎn)實(shí)驗(yàn)室;2.冶金學(xué)院 東北大學(xué) 沈陽(yáng)

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重點(diǎn)基礎(chǔ)研發(fā)計(jì)劃(項(xiàng)目編號(hào)2017YFB0305401-2);中央直屬高校基本業(yè)務(wù)費(fèi)(項(xiàng)目編號(hào):N172506009、N170908001)


Direct preparation of titanium powder by multistage deep reduction
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1.Key Laboratory of Ecological Metallurgy of Multi–metal Intergrown Ores of Ministry of Education,Shenyang;2.School of Metallurgy,Northeastern University,Shenyang,

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    摘要:

    鈦是一種重要的戰(zhàn)略商用金屬,目前鈦工業(yè)建立在高能耗的Kroll工藝的基礎(chǔ)上,而目前電化學(xué)法和金屬還原法制備單質(zhì)鈦存在不同程度的困境。針對(duì)傳統(tǒng)鈣、鎂等金屬熱還原TiO2制備金屬鈦粉過(guò)程存在的效率低、脫氧不徹底的技術(shù)瓶頸,本論文基于TiO2分步還原的熱力學(xué)平衡特點(diǎn),結(jié)合鎂鈣電負(fù)性差異,提出了多級(jí)深度還原法直接制備鈦單質(zhì)的工藝:即TiO2先鎂熱自蔓延一次還原得到一次還原產(chǎn)物,然后將一次還原產(chǎn)物進(jìn)行鈣熱深度還原制備還原鈦粉的新思路。采用對(duì)比研究法,考察了TiO2鎂熱還原和鈣熱還原的熱力學(xué)及動(dòng)力學(xué)差異;考察了鎂熱一次還原過(guò)程中TiO2機(jī)制與還原程度,以及一次還原產(chǎn)物不同深度還原模式下脫氧機(jī)制。結(jié)果表明:一次還原產(chǎn)物先酸浸預(yù)除雜,然后進(jìn)行鈣熱深度還原更利于徹底脫氧,最終制備出氧含量?jī)H為0.21%,純度>99.0%可以商用的鈦粉。

    Abstract:

    Titanium is an important strategic commercial metal. At present, the titanium industry is based on the high-energy Kroll process. At present, electrochemical methods and metal thermal reduction methods have different degrees of difficulty in preparing elemental titanium.There is a technical bottleneck in the preparation of metallic titanium powder by conventional thermal reduction of TiO2 with calcium, magnesium, or other metals, such as low efficiency and incomplete deoxidation. Based on the thermodynamic equilibrium characteristics of the step-by-step reduction of TiO2, a comparative study method was used, and the thermodynamic and kinetic differences between magnesia and calcium heat reduction of TiO2 were investigated in this paper. Considering the difference in the electronegativity between magnesium and calcium, a new idea was put forward that the primary reduction product is prepared through a primary reduction process of TiO2 in the form of magnesiothermic self–propagation high–temperature synthesis (SHS), and then the reduced titanium powder is obtained through the primary reduction product for a deep calcium-thermal reduction reaction. The reduction degree and mechanism of TiO2 during the primary magnesium thermal reaction and deoxidation mechanism of primary reduction products in different deep reduction modes were investigated in this paper. The results showed that it is more conducive to undergo complete deoxygenation such that the primary reduction product is first acid-impregnated followed by deep calciothermic reduction. High purity reduced titanium powder with a final oxygen content of only 0.21% and purity greater than 99.0% was obtained.

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范世鋼.,豆志河.,張廷安,張博文,牛麗萍.多級(jí)深度還原法直接制備鈦粉[J].稀有金屬材料與工程,2020,49(3):1020~1023.[Fan Shigang.,Dou Zhihe.,Zhang Ting-an, Zhang Bowen, Niu Liping. Direct preparation of titanium powder by multistage deep reduction[J]. Rare Metal Materials and Engineering,2020,49(3):1020~1023.]
DOI:10.12442/j. issn.1002-185X.17Ti2019122

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  • 收稿日期:2019-01-17
  • 最后修改日期:2019-07-14
  • 錄用日期:2019-07-30
  • 在線發(fā)布日期: 2020-04-08
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