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鈦合金VAR過程中自然對(duì)流下的宏觀偏析行為模擬
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1.湖南金天鈦業(yè)科技有限公司,湖南省高端裝備特種鈦合金工程技術(shù)研究中心;2.西北工業(yè)大學(xué)凝固技術(shù)國(guó)家重點(diǎn)實(shí)驗(yàn)室

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Numerical simulation of macrosegregation caused by buoyancy driven flow during VAR process for titanium alloy
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1.Hunan Goldsky Titanium Industry Technology Co,Ltd;2.State Key Laboratory of Solidification Processing,Northwestern Polytechnical University,Xi’an

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    摘要:

    宏觀偏析是鈦合金鑄錠熔煉中面臨的一種重要缺陷,嚴(yán)重的宏觀偏析將使鑄錠在后續(xù)熱加工過程中產(chǎn)生?斑,從而嚴(yán)重影響產(chǎn)品性能。因此理解宏觀偏析的形成機(jī)理,進(jìn)而通過工藝調(diào)控來減輕宏觀偏析,是鈦合金鑄錠生產(chǎn)中需要解決的關(guān)鍵問題。本文采用合金凝固的連續(xù)介質(zhì)模型,模擬了鈦合金熔煉過程中溫度場(chǎng)、流場(chǎng)、溶質(zhì)場(chǎng)的演化行為,模擬所得溶質(zhì)元素分布規(guī)律與已有實(shí)驗(yàn)觀測(cè)結(jié)果一致。通過對(duì)模擬結(jié)果中宏觀偏析形成過程的詳細(xì)分析以及不同流動(dòng)情況下偏析程度的對(duì)比,揭示了熱浮力和溶質(zhì)浮力引起的自然對(duì)流在宏觀偏析形成中的作用機(jī)制,發(fā)現(xiàn)抑制自然對(duì)流,可最大程度的減輕鑄錠宏觀偏析。此外模擬結(jié)果還表明,當(dāng)熔池內(nèi)流動(dòng)情況一定時(shí),合金元素在固/液兩相中的平衡分配系數(shù)決定了該元素的宏觀分布規(guī)律和偏析程度。

    Abstract:

    Macrosegregation is a typical defect occurred during the vacuum arc remelting (VAR) of titanium alloy ingot. In the subsequent heat treatment serious segregation of special elements would lead to the so called beta-fleck, which will significantly reduce the property of product. Reducing the incidence of macrosegregtion requires a thorough understanding of the formation mechanism of such defect. In this paper a continuum model for alloy solidification has been used to simulate the temperature evolution, solute distribution and liquid flow. The segregation patterns obtained in simulations are consistent with the observations in experiments. The development of segregation in the conditions with different thermal and solute buoyancy forces were analyzed. It was shown that the inhibition of flow can minimize the macrosegregation to the greatest extent. It was also found that the solute partition coefficient determines the segregation pattern and severity in the same fluid flow conditions.

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樊凱,吳林財(cái),李俊杰,王錦程.鈦合金VAR過程中自然對(duì)流下的宏觀偏析行為模擬[J].稀有金屬材料與工程,2020,49(3):871~877.[Fan Kai, Wu Lincai, Li Junjie, Wang Jingcheng. Numerical simulation of macrosegregation caused by buoyancy driven flow during VAR process for titanium alloy[J]. Rare Metal Materials and Engineering,2020,49(3):871~877.]
DOI:10.12442/j. issn.1002-185X.17Ti2019054

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  • 收稿日期:2019-01-10
  • 最后修改日期:2019-07-15
  • 錄用日期:2019-07-30
  • 在線發(fā)布日期: 2020-04-08
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