-1,而與軋輥接觸區(qū)高達4.6~26s-1,大的應(yīng)變速率有助于塑性成形過程;頂頭前坯料溫度最高,與穿孔工具接觸的區(qū)域溫度略有降低,但都處于單相區(qū)?;谟邢拊獌?yōu)化的工藝條件,在實驗軋機上順利穿制出Ti80合金無縫管坯,其顯微組織展現(xiàn)為單一的魏氏組織形態(tài),且由于變形劇烈,從外表面到中間層再到內(nèi)表面均為等軸細小的β動態(tài)再結(jié)晶晶粒;力學(xué)性能測試表明穿孔管坯強度和塑性均滿足指標(biāo)要求。"/>

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斜軋穿孔法制備Ti80合金無縫管工藝分析
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西北工業(yè)大學(xué) 凝固技術(shù)國家重點實驗室

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國家重點研發(fā)計劃資助(項目編號2016YFB0301203)


Study on rotary piercing technique of Ti80 titanium alloy seamless tube
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1.State Key Laboratory of Solidification Processing,Northwest Polytechnical University,Xi’an 710072;2.China

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    摘要:

    運用有限元技術(shù)模擬了兩輥斜軋穿孔法制備Ti80合金無縫管坯的三維熱力耦合過程。仿真結(jié)果能動態(tài)顯示坯料從咬入到穩(wěn)定穿孔再到穿出三個階段復(fù)雜的塑性成形過程,并能輔助分析中心孔腔的形成機理以及坯料在穿孔階段各物理場量的分布。結(jié)果表明:坯料剛接觸頂頭時,中心金屬存在明顯塑性變形,結(jié)合中心線上的應(yīng)力狀態(tài)為(+, -, +),判斷中心孔腔的形成為拉應(yīng)力下的塑性開裂。在穿孔過程中,應(yīng)變分布沿軸向呈U1+W+2U2,沿徑向為片層狀,最終毛管等效應(yīng)變可達5-11;坯料外表面與導(dǎo)盤接觸區(qū)的應(yīng)變速率為0.71~3.6s-1,而與軋輥接觸區(qū)高達4.6~26s-1,大的應(yīng)變速率有助于塑性成形過程;頂頭前坯料溫度最高,與穿孔工具接觸的區(qū)域溫度略有降低,但都處于單相區(qū)。基于有限元優(yōu)化的工藝條件,在實驗軋機上順利穿制出Ti80合金無縫管坯,其顯微組織展現(xiàn)為單一的魏氏組織形態(tài),且由于變形劇烈,從外表面到中間層再到內(nèi)表面均為等軸細小的β動態(tài)再結(jié)晶晶粒;力學(xué)性能測試表明穿孔管坯強度和塑性均滿足指標(biāo)要求。

    Abstract:

    This paper deals with the simulation of rotary piercing process of Ti80 alloy seamless tube via a 3D thermal-mechanical coupling model. The model can visualize the complex continuous piercing process from biting to steady piercing and to final drilling. Concurrently, the simulated result helps to understand the central fracturing and physical fields distribution. Combining the stress state of (+, -, +) along the rolling centerline with non-negligible plastic deformation at the centre of the billet, the cavity formation was determined to be caused by plastic cracking under tensile stress. During the piercing process, the strain distribution was U1+W+2U2 along the axial direction and lamellar along the radial direction. The final equivalent strain of the capillary can reach 5-11. The strain rate in the contact area between the blank surface and the discs was 0.71~3.6s-1, while that between the surface and the rolls was up to 4.6~26s-1, thus contributing to the plastic forming process. The billet temperature in front of the plug was the highest, and the area in contact with the piercing tools decreased slightly. But they were still in the single β phase field. Based on the parameters optimized by the finite element method, the Ti80 alloy seamless tube was successfully pierced through the experimental Diescher mill. The microstructure of the tube was presented as a single Widmanstatten microstructure. Due to the severe deformation, the fine and equiaxed dynamic recrystallization β grains were found from outer surface to the middle layer and to inner surface. The mechanical property test showed that the strength and plasticity of the tube can meet the requirements of the project.

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周大地,曾衛(wèi)東,徐建偉,陳威.斜軋穿孔法制備Ti80合金無縫管工藝分析[J].稀有金屬材料與工程,2020,49(3):1045~1050.[Zhou Dadi, Zeng Weidong, Xu Jianwei, Chen Wei. Study on rotary piercing technique of Ti80 titanium alloy seamless tube[J]. Rare Metal Materials and Engineering,2020,49(3):1045~1050.]
DOI:10.12442/j. issn.1002-185X.17Ti2019038

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  • 收稿日期:2019-01-09
  • 最后修改日期:2019-07-15
  • 錄用日期:2019-07-30
  • 在線發(fā)布日期: 2020-04-08
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